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Working Instruction

Mechanical

3/00021-1/FEA 209 544/90 A



Sony Ericsson Mobile Communications AB

7(62)

Step-by-Step Instructions

NOTE! The display is connected to the non-

accessible side of the circuit board.
Therefore the circuit board has to be
removed from the back cover before the
display can be disconnected from the
circuit board.

NOTE! Be careful not to damage the display or

its flex film while trying the remove
the circuit board from the back cover.

23. Lay a scrap front cover, external side up,

adjacent to the side of the back cover that the
camera key is located on and rotate the display
so that it is laying on top of the scrap front cover.

24. Remove the two screws from the shielding can

using a torque driver with a JCIS No. 0 bit.

25. Then lift the shield can away from the circuit

board.

Содержание P910a

Страница 1: ...3 4 5 Display 23 4 6 Flip Assembly 24 4 7 Flip Hinge Cover 24 4 8 Camera Module 24 4 9 Back Cover 26 4 10 Internet Key 39 4 11 Camera Key 39 4 12 Power On Off Key 39 4 13 Camera Gasket 40 4 14 Vibrato...

Страница 2: ...front opening tool may be used depending on the user s preference Step by Step Instructions 1 Locate the grip location on the battery cover that is just below the camera window 2 Remove the battery co...

Страница 3: ...from the phone along the edge adjacent to the system connector 5 Once you have got the separation of the flip hinge cover started work the pry tool along the flip hinge cover s separating edge to fin...

Страница 4: ...1 Orient the phone so that the side of the phone with the camera is towards you and the end of the phone with the system connector is the bottom of the phone 12 Insert the pointed end of the nylon poi...

Страница 5: ...m the phone using the tweezers NOTE If the disassembly procedure is only being preformed for the purpose of removing the front cover the following two steps can be skipped Otherwise the following two...

Страница 6: ...the phone move to one of the seams that run along each side of the phone where the front and back covers come together Using the flat end of a pry tool gently twist the pry tool to separate the front...

Страница 7: ...disconnected from the circuit board NOTE Be careful not to damage the display or its flex film while trying the remove the circuit board from the back cover 23 Lay a scrap front cover external side u...

Страница 8: ...e portion of the antenna that is visible NOTE Be careful not to damage the RF port when prying to release the latches at location 2 27 Once the latches holding the circuit board are released slightly...

Страница 9: ...t opening tool NOTE Whenever the phrase pry tool is used a nylon pointer an orange stick or a front opening tool may be used depending on the user s preference Step by Step Instructions NOTE Make sure...

Страница 10: ...al to the circuit board 2 Rotate the circuit board towards the back cover so that the jog dial s flex connection can reach its corresponding connector on the board 3 Plug the jog dial flex film connec...

Страница 11: ...being installed mount the two cushions shown onto the display as indicated 5 If a new display is being installed mount a display spacer onto the edge of the display as shown If the old display is bein...

Страница 12: ...eside the phone with the back of the display as the visible side and its flex connection orients towards the circuit board as shown 7 Rotate up the side of the circuit board that the display attaches...

Страница 13: ...k cover by pressing the board in the 4 locations shown in the order indicated so that 5 latches on the back cover that hold the circuit board in place engage 10 Place the shield can over the circuit b...

Страница 14: ...nstalled the front cover so that the display does not move around and put unnecessary strain on the display s flex film 13 Work the top of the front cover down over the three catches at the top of the...

Страница 15: ...e reused and must be replaced if they are removed The M1 7 x 14 5MM screws are self tapping and can be reused 15 Using a torque screwdriver set to 15 N cm and a JCIS No 0 bit install two M1 6 x 11MM s...

Страница 16: ...cover NOTE When correctly installed the visible surface of the screw cover should be flush with the outer surface of the back cover 20 Remove the protective backing from the left side screw cover 21...

Страница 17: ...25 Mate the contact portion of the flip assembly in the corresponding features at the bottom of the front cover NOTE The screw holes in the contact portion of the flip assembly should align with the s...

Страница 18: ...the seam between the hinge cover and the front cover that is just above the system connector If no gap is present the hinge cover is correctly installed 30 With the label side of the battery oriented...

Страница 19: ...ards the top of the phone towards the camera window 4 Replacement of Mechanical Parts 4 1 Front Cover Tools 2A blunt tip ESD safe tweezers Lint free wipes Perform the steps 1 22 of Disassembly section...

Страница 20: ...he side of the speaker area that is opposite to the location where the tab portion of the speaker cloth extends for the speaker area 8 Locate the two catch features that are in the placement walls aro...

Страница 21: ...tweezers slide the tip of one of the tweezers arms under the lip of the accessible leg of the speaker holder 2 Place a finger over the speaker holder to keep it from flying off when releasing it 3 Twi...

Страница 22: ...nent being replaced a new speaker should be used when performing the following steps 7 Place a speaker into the front cover s speaker area When placing the speaker orient it so that the speaker s cont...

Страница 23: ...hould be flush with the outer surface of the back cover 4 4 Battery Cover The removal and installation of this part is covered in the Disassembly and Reassembly sections of this document Limit the amo...

Страница 24: ...ument Limit the amount of disassembly to only that which is needed to remove this part If this part is being replaced a new part should be used in the place of the old part when reassembling 4 8 Camer...

Страница 25: ...n 4 Once correctly oriented insert the new camera module into the camera connector and press the camera module down into the camera connector until it is fully seated NOTE Make sure that the top of th...

Страница 26: ...an orange stick or a front opening tool may be used depending on the user s preference Perform the steps of Disassembly section before proceeding Step by Step Instructions 1 Remove the camera gasket...

Страница 27: ...are holding the stylus holder in the back cover using a torque driver with a JCIS No 0 bit NOTE Be careful when removing the stylus holder not to damage the camera internet key switch 4 Using a pair o...

Страница 28: ...ft out of the hole 6 Using a torque driver with a JCIS No 0 bit remove the screw that is holding the rear speaker holder in the back cover 7 Lift the speaker holder from atop the rear speaker and set...

Страница 29: ...of a pair of blunt tip tweezers pry between the back cover and the antenna assembly at one of the antenna assembly s board latches to free that side of the antenna assembly from its catch feature in t...

Страница 30: ...14 Obtain a new back cover and position the antenna assembly in the back cover in the location shown 15 Then press the antenna assembly down into the back cover until each end of the antenna assembly...

Страница 31: ...in the gap between the back cover and the portion of the gull wing that is perpendicular to the jog dial s flex film 20 Pry inward towards the jog dial and upward away from the back cover simultaneou...

Страница 32: ...g notch in the back cover until the wing snaps into place The jog dial is now installed 25 Using a pair of tweezers work the vibrator from its cavity by gently lifting the vibrator by its weight NOTE...

Страница 33: ...er 29 Insert the microphone assembly into the microphone cavity of the new back cover so that the side of the microphone assembly with the three holes is down inside the microphone cavity Use the flat...

Страница 34: ...portion of the audio jack cover that is pressed down around an alignment peg Using a pair of blunt tip tweezers free the audio jack cover from the alignment peg 33 Gripping the external portion of the...

Страница 35: ...ent the audio jack so that its end with the hole is oriented towards the wall of the audio jack cavity with the corresponding hole 38 Insert the end of the audio jack with the hole first so that the c...

Страница 36: ...d end of the speaker holder so that it is seated over the screw boss above the speaker 43 With both ends of the speaker holder in place insert a M1 4 x 4MM screw through the hole in the rounded end of...

Страница 37: ...is visible through the corresponding hole in each end of the stylus holder Also verify that the alignment peg adjacent to each screw boss protrudes through their corresponding holes in the stylus hold...

Страница 38: ...m its adhesive surface 50 Locate the cavity on the outer surface of the new back cover that corresponds to the shape of the camera window assembly 51 Mount the new camera window assembly into its corr...

Страница 39: ...el section for steps on creating and installing a label 4 10 Internet Key This part is heat stacked to back cover therefore to replace this part you must replace the back cover of the phone Refer to t...

Страница 40: ...weezers NOTE The camera gasket some times sticks to the circuit board when the circuit board is removed so if the speaker gasket is not present in the back cover locate it NOTE When installing the cam...

Страница 41: ...dio Jack Cover The removal and installation of these parts is covered in the Back Cover section of this document Replace the needed part instead of the back cover when performing instructions of the b...

Страница 42: ...assembly into the microphone cavity so that the side of the microphone assembly with the three holes is down inside the microphone cavity Using the flat end of a pry tool press the microphone assembl...

Страница 43: ...e the camera gasket from its position in the back cover using a pair of tweezers NOTE The camera gasket some times sticks to the circuit board when the circuit board is removed so if the speaker gaske...

Страница 44: ...weezers in the gap between the back cover and the portion of the gull wing that is perpendicular to the jog dial s flex film 5 Pry inward towards the jog dial and upward away from the back cover simul...

Страница 45: ...ack cover 8 Press one the jog dial s wings into its corresponding notch until the wing snaps into place 9 Press the other wing into its corresponding notch until the wing snaps into place The jog dial...

Страница 46: ...Disassembly section before proceeding Step by Step Instructions NOTE Be careful not to damage the antenna when removing the antenna assembly 1 Remove the two M1 4 x 4MM screws that hold the antenna us...

Страница 47: ...e all of the features of the back cover that the antenna could get hung on have been cleared lift the antenna assembly from the back cover NOTE If the antenna or the antenna support is being replaced...

Страница 48: ...bile Communications AB 48 62 Step by Step Instructions 8 Align the edge of the antenna from which the contact pad extends to the curved outline that runs tangent to the edge of the antenna support tha...

Страница 49: ...avoiding contamination of the antenna s contact pad 11 Make sure that the edge of the antenna from which the contact pad extends is still aligned with the curved outline that runs tangent to the edge...

Страница 50: ...n the Back Cover section of this document Assume that this part is being replaced instead of the back cover A new part should be used in the place of the old part when reassembling Limit the amount of...

Страница 51: ...Camera Internet Key Switch Tools Style 2A ESD safe tweezers Blunt Tip Torque screwdriver JCIS No 0 bit Perform the steps of Disassembly section before proceeding Step by Step Instructions 1 Remove the...

Страница 52: ...over and set it aside NOTE Be careful not to damage the stylus holder when removing the camera internet key switch 3 Using a pair of blunt tip tweezers pry the camera internet key switch from the styl...

Страница 53: ...s protrude through the hole in the stylus holder s switch cavity NOTE The tips of the three spring fingers should point away from the stylus holder if the switch is oriented correctly 7 Orient the sty...

Страница 54: ...n each end of the stylus holder Also verify that the alignment peg adjacent to each screw boss protrudes through their corresponding holes in the stylus holder 10 With the stylus holder in place insta...

Страница 55: ...the phrase pry tool is used a nylon pointer an orange stick or a front opening tool may be used depending on the user s preference Perform the steps of Disassembly section before proceeding Step by S...

Страница 56: ...pair of tweezers lift the end of the stylus holder near the antenna off of its guide pin and gently work the stylus holder free from the back cover and set it aside 3 Obtain a new stylus holder and a...

Страница 57: ...s AB 57 62 Step by Step Instructions 6 Using a pry tool press the accessible end of the spring towards the stylus holder so that the long portion of the spring snaps between the two catches as shown 7...

Страница 58: ...s protrude through the hole in the stylus holder s switch cavity NOTE The tips of the three spring fingers should point away from the stylus holder if the switch is oriented correctly 9 Orient the sty...

Страница 59: ...n each end of the stylus holder Also verify that the alignment peg adjacent to each screw boss protrudes through their corresponding holes in the stylus holder 12 With the stylus holder in place insta...

Страница 60: ...orm the steps of Disassembly section before proceeding Step by Step Instructions 1 Using the flat end of a pry tool gently remove the water indicator label 2 Clean off any adhesive residue in the labe...

Страница 61: ...ay significantly decrease the difficult of peeling the labels off 2 Carefully remove the old labels NOTE Avoid scratching the frame when trying to get the peeling off of the labels started NOTE Make s...

Страница 62: ...Working Instruction Mechanical 3 00021 1 FEA 209 544 90 A Sony Ericsson Mobile Communications AB 62 62 5 Revision History Rev Date Changes Comments A 2004 08 13 Initial Release...

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