background image

 

 

 

Page 

8

 of 

29

 

 

viscosity, concentration, temperature, etc.).  As the resistance to the movement of the probe 
increases (increased load on the probe), additional power will be delivered by the power supply 
to ensure that the excursion at the probe tip remains constant.   The displayed wattage readings 
will vary as the load changes; however, the amplitude will remain the same. 
 
The resistance to the movement of the probe determines how much power will be delivered to 
maintain amplitude.  For example, a ½” probe at 100% amplitude will require approximately 5 
watts to operate in air.  The amplitude of this probe is approximately 120um.  Insert the probe in 
water and the wattage reading will increase to approximately 90 watts.  The wattage required to 
operate the probe will increase as the load increases but the amplitude remains the same.  
 
The amplitude control allows the ultrasonic vibrations at the probe tip to be set to any desired 
level.  Although the degree of cavitation/ultrasonic energy required to process the sample can 
readily be determined by visual observation, the amount of power required cannot be 
predetermined.  A sensing network continuously monitors the output requirements, and 
automatically adjusts the power to maintain the amplitude at the preselected level.  The greater 
the resistance to the movement of the probe due to higher viscosity, deeper immersion of the 
probe into the sample, larger probe diameter or higher pressure, the greater the amount of 
power that will be delivered to the probe. Setting the amplitude control to its maximum will not 
cause the maximum power rating of the unit to be delivered to the sample. The maximum power 
that the Processor is capable of delivering will only be delivered when the resistance to the 
movement of the probe is high enough to draw maximum wattage. 
 
It is the intensity of cavitation that measures the effectiveness of the ultrasonic processing not 
the total power applied to the system.  Intensity is directly related to the amplitude of the 
radiating face of the tip or probe. It is amplitude that must be provided, maintained, and 
monitored. The unit provides controlled amplitude under varying load conditions in order to give 
reproducible results. 
 

 

Содержание VC505

Страница 1: ...Sonics Materials Inc 53 Church Hill Road Newtown CT 06470 USA Phone 203 270 4600 info sonics com Rev 10 21 www sonics com ULTRASONIC PROCESSOR Part No VC505 OPERATION MANUAL...

Страница 2: ...NNECTORS 10 5 4 CONVERTER CLAMPING 12 6 PREPARATION FOR USE 13 7 OPERATING INSTRUCTIONS 14 7 1 CAUTION 14 7 2 SETUP 15 7 3 OPERATION 16 8 TECHNIQUES FOR OPTIMIZING RESULTS 19 9 MAINTENANCE 21 9 1 PROB...

Страница 3: ...rranty of either merchantability or fitness for a particular purpose No person or company is authorized to change modify or amend the terms of this warranty in any manner or fashion whatsoever Under n...

Страница 4: ...ic Processor NEVER immerse the converter in liquids of any kind or let condensed moisture or liquid drip into the converter NEVER grasp an activated probe or touch the tip of a vibrating probe It can...

Страница 5: ...s Slow Blow 6 3 Amps Slow Blow Weight 16 lbs 6 8 Kg Dimensions 8 W x 15 25 L x 8 5 H 203 mm x 387 mm x 216 mm Output Voltage 1000 VRMS max Output Frequency 20 kHz Converter Weight 2 lbs 900 g Dimensio...

Страница 6: ...t configured to match the wall receptacle a properly grounded universal AC socket adapter must be added Important Universal adapters do not convert voltage or frequency Manufacturer is not responsible...

Страница 7: ...processing The frequently asked questions FAQ section has more information on this subject Please consult with a product specialist for assistance with selecting a probe for your application Relations...

Страница 8: ...e sample can readily be determined by visual observation the amount of power required cannot be predetermined A sensing network continuously monitors the output requirements and automatically adjusts...

Страница 9: ...29 Lab Stand with Clamp Sold separately 5 DESCRIPTIONS OF COMPONENTS FUNCTIONS OF CONTROLS 5 1 VC505 FRONT PANEL 5 2 VC505 REAR PANEL Power Supply Converter Cable Probe with Replaceable tip 630 0220...

Страница 10: ...ion from 1 second to 9 hours 59 minutes 59 seconds PULSER key Used with the numeric keys to set the pulse mode The ON cycle and OFF cycle can be set independently from 1 second to 59 seconds Red indic...

Страница 11: ...NNECTOR Pin No Description 1 Not connected 2 Not connected 3 Not connected 4 Enables connection to a frequency counter 5 Enables connection to an external power monitor 5 mv 1 watt 6 Ground 7 Energize...

Страница 12: ...NG Improper clamping can damage the system and void the warranty Using a sound enclosure part 830 00427 or stand part 830 00459 will ensure a proper fit Proper Clamping Improper Clamping Sound Enclosu...

Страница 13: ...e shipment ELECTRICAL REQUIREMENTS The Ultrasonic Processor requires a fused single phase 3 terminal grounding type electrical outlet capable of supplying 50 60 Hz at 100 volts 115 volts 220 volts or...

Страница 14: ...y twisting the converter housing as this may damage the electrical connections within the housing Overheating will damage the converter If continuous operation for more than 15 minutes is required see...

Страница 15: ...d with the unit 6 If you will be using a microtip or extender remove the flat tip on the end of the replaceable tip probe then attach the microtip or extender in its place 7 Microtips must be used in...

Страница 16: ...d the numeric keys for a 40 reading on the screen and then press the ENTER REVIEW key Pressing the AMPL key and the or key for a reading of 40 and then pressing the ENTER REVIEW key will also achieve...

Страница 17: ...rent from the elapsed time because the processing time function monitors and controls only the ON portion of the duty cycle For example for 30 minute processing time the elapsed time will be 1 hour if...

Страница 18: ...aying various operating parameters without process interruption Pressing the ENTER REVIEW key repeatedly during processing will consecutively display the following information a Selected amplitude e g...

Страница 19: ...larger than 50ml Microtips are high intensity and made for short processing times Using a microtip for long time periods will generate a considerable amount of heat Microtips should be used in pulse...

Страница 20: ...ive mixing you cannot ensure the entire sample volume will pass below the tip and become processed The probe should be submerged approximately halfway into the liquid but there are exceptions Before p...

Страница 21: ...PROBE MAINTENANCE Ultrasonic processors create high intensity vibration which puts stress on the converter and horn assembly The sides and end of the probe must never be allowed to come in contact wit...

Страница 22: ...o Converter Allow the alcohol to dry completely 4 Reattach probe to converter Screw the probe back onto the converter and tighten with the wrench set provided 5 The tips on replaceable tip probes can...

Страница 23: ...TEM CLEANING INSTRUCTIONS The power supply and converter may be cleaned using an acid free cleaning solution i e glass cleaner Probes should be cleaned using isopropyl alcohol Probes are made from tit...

Страница 24: ...been dropped A microtip being operated is damaged or worn past its useful life A fuse s has failed 10 1 OVERLOAD CONDITION If the Ultrasonic Processor stops working and an OVERLOAD indication is displ...

Страница 25: ...e adequate packing to insure against possible damage in shipment The Ultrasonic Processor should be sent to the address below with all transportation charges prepaid and return of shipment indicated R...

Страница 26: ...to radiological biological or chemical agents and has been decontaminated rendering it safer for handling use or disposal Authorization By accepting authorization to return the equipment listed above...

Страница 27: ...Each converter has 2 threaded ports for air cooling 10 psi of dry clean 5 micron filtered air is required One port is attached to the air source and the other port remains open as a vent Converter Co...

Страница 28: ...hose will exhaust the air from the converter outside of the enclosure 6 The exhaust hose only needs to exit the top of the enclosure by at approximately 8 inches or more COOLING AIR REGULATION AND AD...

Страница 29: ...of 29 Example of the air cooling hoses set up properly with the enclosure If you do not have a continuous duty air compressor we can offer a portable and reliable alternative Please contact us with qu...

Отзывы: