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Solid State Cooling Systems THERMOCUBE 200, Руководство по эксплуатации продукта


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T

HERMO

C

UBE 

200/300/400

 

T

HERMOELECTRIC 

C

HILLER 

M

ANUAL

 

52-11300-1 

S

OLID 

S

TATE 

C

OOLING 

S

YSTEMS

,

 

167

 

M

YERS 

C

ORNERS 

R

OAD

,

 

W

APPINGERS 

F

ALLS

,

 

NY

 

12590 

9 

T

ELEPHONE

:

 

(845)

 

296-1300

  

F

AX

:

 

(845)

 

296-1303

  WEB

:

 WWW

.

SSCOOLING

.

COM

 

V

ERSION  

M28

 

 

Figure 4:  Using John Guest Fittings 
 

 

 
 
 
 

Содержание THERMOCUBE 200

Страница 1: ...CUBE 200 300 400 THERMOELECTRIC CHILLER MANUAL 52 11300 1 SOLID STATE COOLING SYSTEMS 167 MYERS CORNERS ROAD WAPPINGERS FALLS NY 12590 TELEPHONE 845 296 1300 FAX 845 296 1303 WEB WWW SSCOOLING COM VERSION M26 ...

Страница 2: ...___ 12 5 2 Advanced Operation ___________________________________________________________ 12 5 3 Alarms______________________________________________________________________ 15 5 4 Auto tuning __________________________________________________________________ 15 5 5 Manual Tuning _______________________________________________________________ 16 5 6 Drain Procedure_________________________________...

Страница 3: ...S CISPR 11 2009 A1 2010 Immunity EN 61326 1 2013 Electrical Equipment for Measurement Control and Laboratory Use EMC EN 61000 3 2 Harmonics Emissions EN 61000 3 3 Voltage Fluctuations and Flicker EN 61000 4 2 Electro Static Discharge EN 61000 4 3 Radiated Radio Frequency RF Immunity EN 61000 4 4 Electrical Fast Transient Burst Immunity EN 61000 4 5 Surge Immunity EN 61000 4 6 Conducted RF Disturba...

Страница 4: ...bient temperatures of 40 ºC or greater unless the unit has been customized for high ambient operation Never operate the chiller within 5 ºC of the coolant s freezing point Always use only proper coolants as specified in manual Solid State Cooling Systems recommends Koolance LIQ 702CL B 27 propylene glycol and water Never ship the chiller with coolant inside the liquid cold plate as freezing temper...

Страница 5: ...moving parts the system is highly reliable and energy efficient The ThermoCube 200 300 400 systems provide stable and precise temperature control for a variety of applications lasers low light CCD cameras analytical equipment medical equipment testing microelectronics production and any other application requiring 0 05 C control The units include a cycling feature where two different temperature s...

Страница 6: ... glycol water mix or 27 50 ethylene glycol water mix Options available for PAO Fluorinert Galden or HFE contact SSCS for advice on other fluids Process Fluid Fittings 1 4 John Guest standard see options section for other fitting types Pumps Diaphragm Centrifugal or gear pumps available see options section for pump types and specifications Tank Volume 300 ml with level sensor Wetted Materials Alumi...

Страница 7: ...OM VERSION M28 Figure 1 ThermoCube 200 300 400 Cooling Capacity in 20 C Ambient typical Figure 2 ThermoCube 200 300 400 Pump Performance 20 C typical 1C 1 lpm Centrifugal Pump 1CL 1 lpm Low Pres Centrifugal Pump 1D 1 lpm Diaphragm Pump 1G 1 lpm Gear Pump 2D 2 lpm Diaphragm Pump 2G 2 lpm Gear Pump 3D 3 lpm Diaphragm Pump 3G 3 lpm Gear Pump Note ThermoCube 400 curve was measured with 208 VAC input p...

Страница 8: ...28 SECTION 3 HOOK UP _______________________________________________________ Figure 3A Figure 3B Figure 3C Process Fluid Supply push push in fittings On Off Switch Signal Connector 9 Pin D sub Fill Cap Display Screen Controller Input Buttons Handle Power Inlet Module IEC 320 power inlet module with two 5X20 fuses Optional 5 micron particle filter Fasten the filter mounting bracket via the four scr...

Страница 9: ...1 India South Africa 6A Type D 22 26025 1 India South Africa 15A Type M 22 26025 2 Fuses 10 amp 5mm x 20mm GDB quick acting glass meets IEC 127 2 Replacement Fuse SSCS 20 22332 10 Allied Electronics 70149445 Optional Alarms Alarm signals are TTL signals normally high 4 VDC located on the 9 pin d subminiature connector as follows System Alarm Pin 7 Alarm Signal Return Pin 8 Temperature Alarm Pin 9 ...

Страница 10: ...ERMOELECTRIC CHILLER MANUAL 52 11300 1 SOLID STATE COOLING SYSTEMS 167 MYERS CORNERS ROAD WAPPINGERS FALLS NY 12590 9 TELEPHONE 845 296 1300 FAX 845 296 1303 WEB WWW SSCOOLING COM VERSION M28 Figure 4 Using John Guest Fittings ...

Страница 11: ...open Fill reservoir prior to starting unit Close cap before operating Recommended Coolants Solid State Cooling Systems recommends using Koolance a pre mixed 27 propylene glycol water based coolant containing an algaecide and corrosion inhibitors Though it comes in several colors SSCS recommends the colorless or blue versions in 700 ml bottles part number LIQ 702CL B clear or LIQ 702B B blue as the...

Страница 12: ...oolant temperature Important Notes 1 If the tank level low alarm persists or if another alarm is displayed consult section 6 0 of this manual 2 If using an alcohol water mixture do not exceed 25 alcohol or the reservoir level float may not rise sufficiently when filled to turn off the tank level low alarm SECTION 5 OPERATION _____________________________________________________ The ThermoCube 200 ...

Страница 13: ...et point temperature To change the set point temperatures just press the UP or DOWN keys again to change SETTEMP 1 to the new set point followed by ENTER and then START STOP The Operating Mode will now show cooling or heating If the Operating Mode shows press START STOP to begin controlling 5 2 ADVANCED OPERATION The ThermoCube 200 300 400 controller has three menus the Status Menu the Temperature...

Страница 14: ...TEMP2 set point 2 AUTOTUNE PRESS START STOP to begin controlling at SETTEMP1 SETTIME2 time at set point2 P1 HEAT TEMP XX X C current temp PRESS START STOP to stop controlling temperature OF CYCLES default 0 I1 HEAT ALARM TEMP D1 HEAT return to top of menu P2 COOL I2 COOL D2 COOL return to top of menu Press ENTER key once to scroll between menu items Press and hold ENTER key for 3 seconds to move b...

Страница 15: ...oint temperature upon pressing the ENTER then the START STOP key Temperature Input Menu The temperature input menu allows input of operating temperatures soak times number of cycles desired and an optional alarm temperature Note If of cycles is set to zero only TEMP 1 and ALARM TEMP will be used SETTEMP1 Set point of first control temperature If OF CYCLES is set to zero this is the control tempera...

Страница 16: ...nal band for cooling 0 99 9 C or F P2 COOL Factory Default Value 2 8 I2 COOL Integral term for cooling 0 999 seconds I2 COOL Factory Default Value 22 D2 COOL Derivative term for cooling 0 999 seconds D2 COOL Factory Default Value 2 5 3 ALARMS The ThermoCube chiller has two TTL level alarms one for temperature and one for system failure Temperature TTL high 4 VDC fluid temp below alarm set point TT...

Страница 17: ...id State Cooling Systems recommends the closed loop Ziegler Nichols method for manually tuning the controller The method consists of three steps 1 Turn off both the integral and derivative terms for heating and cooling by setting I1 I2 D1 and D2 to zero 2 Set proportional band to 50 C Begin controlling the process at the desired set point temperature Look for a small sustained oscillation in the c...

Страница 18: ... sensor has failed or its connector has come loose Turn off the chiller and disconnect the AC power cord Contact SSCS for a replacement RTD or for a RMA number to return the unit for RTD replacement Fan Fail Fan is supplying insufficient air to cool the thermoelectric heat exchanger Either the fan has failed or the airflow into or out of the system is blocked Check that the side air inlet and outl...

Страница 19: ...unit for replacement of the power supply diaphragm pump or display Temperature Control Poor If no other alarms are present poor temperature control indicates the heat load is too great for the chiller the TE cooling heating engine is not receiving power the PID constants have been corrupted or the chiller needs repair First check the PID constant values shown section 5 2 match the factory defaults...

Страница 20: ... psig 2 liter min 10 psig centrifugal YY Inlet Outlet Fitting Options YY Description Std John Guest 1 4 x 1 4 Bulkhead J2 John Guest 3 8 x 3 8 Bulkhead CP 1 4 CPC shut off valve coolant CP2 3 8 CPC shut off valve coolant CPM 1 4 CPC metal SW 1 4 Swagelok kit S2 3 8 Swagelok kit FN 1 4 Female NPT Bulkhead OO Other Options OO Description R2 RS232 interface controller improved EF 5 micron external li...

Страница 21: ...depends upon whether the equipment being cooled the Host is wired as Data Computer Equipment DCE or Data Terminal Equipment DTE Table 1A Signal definition and wiring for Host wired as DCE Host Master DCE 9 Pin D sub Pin ThermoCube Slave DTE 9 Pin Female D sub Pin 2 Receive RXD 2 Transmit TXD 3 Transmit TXD 3 Receive RXD 5 Ground 5 Ground Note Use a null modem cable if your RS 232 is set up as a DT...

Страница 22: ...ontrol Parameter Bits 4 0 Parameter No of Data Bytes 00001 Chiller set point 1 temperature 2 01001 Current fluid temperature at chiller coolant output 2 01000 Faults from chiller fan pump RTD failure etc 1 Table 4 Temperature Data Bytes 2 bytes The 2 data bytes for the temperature set point and transmission of the current temperature represent the value of the temperature in 0 1 F increments For e...

Страница 23: ...er second 4 The ThermoCube does not echo back commands from the host 5 If RS 232 communications does not seem to be functioning cycle the main power to reset RS 232 Communication Examples Example Communications Sequence 1 Send set point of 25 F to chiller Host sends command byte E1 hex Host sends LOW data byte FA hex Host sends HIGH data byte 00 hex 2 Receive chiller set point Host sends command b...

Страница 24: ...ton operates like normal pressing this button while running puts the ThermoCube in standby mode no heating or cooling pressing this button while in standby mode initiates coolant temperature control DC Dry Contact Alarm Option The ThermoCube can be configured with two normally closed 1 amp 250V dry contact alarm relays instead of the standard TTL alarms one for system faults and one for temperatur...

Страница 25: ... replaces this thermostat with a 70 C thermostat and adds insulation to allow operation up coolant temperatures of 65 C Note The Maximum specified temperature for standard Centrifugal pumps 1C and 1CL is 60 C LT Low Temperature Operation Option The ThermoCube normally has a 5 C thermostat on its liquid cold plate that shuts off cooling to prevent freeze damage when using water as a coolant The LT ...

Страница 26: ...bing Note This configuration option is only available with gear pumps ST Stainless Steel Tank Option With this option the standard tank is replaced with a stainless steel tank VS Variable Speed Fan Option The ThermoCube can be configured with a variable speed fan option that slows the fan speed down based upon the internal air heat sink temperature This option substantially reduces the ThermoCube ...

Страница 27: ...____________________ The exterior surfaces of the ThermoCube 200 300 400 may be cleaned with a non shedding wipe dipped in isopropyl alcohol SECTION 9 TECHNICAL SUPPORT _____________________________________________ Delighting our customers is our highest priority Please contact us immediately for technical assistance whenever you have questions or concerns Hours 8 a m to 5 p m Eastern Time Monday ...

Страница 28: ...obally Harmonized System of Classification and Labeling of Chemicals GHS Physical Hazard Not applicable Health Hazard Skin Irritation Category 2 Eye Irritation Category 2 Environmental Hazard Not applicable Label elements including precautionary statements Symbol Signal word Warning Hazard statement H315 May cause irritation to the skin H319 May cause serious irritation to the eyes Prevention P264...

Страница 29: ...respiration and immediately contact emergency medical assistance If ingested Never give anything by mouth to an unconscious person Rinse mount with water and consult a medical doctor immediately Other medical attention Medical persons should be aware of protective measures for handling Potential health effects May be harmful or fatal if swallowed 5 FIRE FIGHTING MEASURES Flash Point 118 C Clevelan...

Страница 30: ...safe storage KOSHA No data available US ACGIH No data available Appropriate engineering controls Respiratory protection Approved respirator equipped with cartridge for organic vapors Eye protection Protective goggles Hand protection Chemical resistant gloves 9 PHYSICAL AND CHEMICAL PROPERTIES State Liquid at 20 C Flash Point 118ºC Cleveland open cup No flash occurred under 93ºC Tag closed cup pH 7...

Страница 31: ...y 2 Respiratory sensitization No data available Skin sensitization No data available Germ cell mutagenicity No data available Carcinogenicity Not classifiable from IARC EC ESIS Reproductive Toxicity No data available Specific target organ toxicity single exposure GHS No data available Specific target organ toxicity repeated exposure GHS No data available Aspiration hazard No data available 12 ECOL...

Страница 32: ...S NLM Toxic and ecological information OECD SIDS IUCLID US NLM IARC EC ESIS CCRIS Acronyms and Websites EC ESIS European chemical Substances Information System http esis jrc ec europa eu IUCLID International Uniform Chemical Information Database http esis jrc ec europa eu US NLM U S National Library of Medicine http chem sis nlm nih gov chemidplus HSDB US Hazardous Substances Data Bank http toxnet...

Страница 33: ...IN EYES AND RESPIRATORY TRACT AFFECTS CENTRAL NERVOUS SYSTEM J T Baker SAF T DATA tm Ratings Provided here for your convenience Health Rating 2 Moderate Flammability Rating 1 Slight Reactivity Rating 1 Slight Contact Rating 2 Moderate Lab Protective Equip GOGGLES LAB COAT VENT HOOD PROPER GLOVES Storage Color Code Orange General Storage POTENTIAL HEALTH EFFECTS Inhalation Vapor inhalation is gener...

Страница 34: ...for at least 15 minutes Get medical attention if irritation develops or persists Eye Contact Immediately flush eyes with plenty of water for at least 15 minutes lifting lower and upper eyelids occasionally Get medical attention immediately Note to Physician Give sodium bicarbonate intravenously to treat acidosis Urinalysis may show low specific gravity proteinuria pyuria cylindruria hematuria calc...

Страница 35: ...t residues vapors liquid observe all warnings and precautions listed for the product 8 EXPOSURE CONTROLS PERSONAL PROTECTION Airborne Exposure Limits OSHA Permissible Exposure Limit PEL 50 ppm Ceiling ACGIH Threshold Limit Value TLV 50 ppm Ceiling vapor Ventilation System A system of local and or general exhaust is recommended to keep employee exposures below the Airborne Exposure Limits Local exh...

Страница 36: ... Pressure mm Hg 0 06 20C 68F Evaporation Rate BuAc 1 No information found 10 STABILITY AND REACTIVITY Stability Stable under ordinary conditions of use and storage Hazardous Decomposition Products Carbon dioxide and carbon monoxide may form when heated to decomposition May produce acrid smoke and irritating fumes when heated to decomposition Hazardous Polymerization Will not occur Incompatibilitie...

Страница 37: ...ater this material is expected to readily biodegrade When released into the water this material is expected to have a half life between 1 and 10 days This material is not expected to significantly bioaccumulate This material has a log octanol water partition coefficient of less than 3 0 When released into water this material is not expected to evaporate significantly When released into the air thi...

Страница 38: ...een prepared according to the hazard criteria of the Controlled Products Regulations CPR and the MSDS contains all of the information required by the CPR 16 OTHER INFORMATION NFPA Ratings Health 1 Flammability 1 Reactivity 0 Label Hazard Warning WARNING HARMFUL OR FATAL IF SWALLOWED HARMFUL IF INHALED OR ABSORBED THROUGH SKIN MAY CAUSE ALLERGIC SKIN REACTION MAY CAUSE IRRITATION TO SKIN EYES AND R...

Страница 39: ...ate precautionary handling of the material by a properly trained person using this product Individuals receiving the information must exercise their independent judgment in determining its appropriateness for a particular purpose MALLINCKRODT BAKER INC MAKES NO REPRESENTATIONS OR WARRANTIES EITHER EXPRESS OR IMPLIED INCLUDING WITHOUT LIMITATION ANY WARRANTIES OF MERCHANTABILITY FITNESS FOR A PARTI...

Страница 40: ...uch events as shipment installation storage or usage occurring during a situation specifically cautioned against or noted in the product manual Specific situations which invalidate the warranty include but are not limited to Operating the unit outside the stated specification ranges Removing the serial number label Any disassembly partial or complete of the product Changing any components of the p...

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