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Engine information

Solé, S.A. C-243 b, km 2 · 08760 Martorell (Barcelona) ·Tel. +34 93 775 14 00 · www.solediesel.com · [email protected]

Marine diesel engines. Operator’s manual

Section 1

–

Engine information

1.1.

Engine Identification

Identification label and serial number:

The nameplate is located on top of the rocker

cover.

In addition, all engines are marked with the

serial number on the governor.

1.2.

Engine parts identification

PART ELEMENT

Coolant filler plug

Expansion tank

Exchanger assy

Cooler pump

Crankshaft dumper

Fuel feed pump

Fuel inlet

Fuel filter

Oil filter

Oil dipstick

PTO

Seawater pump

PTO Case

Seawater inlet

Fuel return valve

Governor

Stop solenoid

Fuel tubes

Air vent tube

Intercooler seawater inlet tube

Oil filler plug

Oil cooler

Injection pumps

Starter assy

Oil pan

Manual oil pump

DC alternator

Exhaust manifold

Seawater inlet to exchanger tube

Intercooler seawater outlet

Intercooler (SDZ-165 / SDZ-280)

Turbocharger

Turbocharger coolant tube

Turbocharger oil return tube

Flywheel housing

(SAE 3”)

Flywheel

(SAE 11 ½”)

Exhaust elbow

Содержание SDZ-165

Страница 1: ...1 Sol Diesel S A C 24 Manual Marine diesel engines Operator s manual SDZ 165 SDZ 205 SDZ 280 SDZ 280R U_CTMT165280_EN Revision 0...

Страница 2: ......

Страница 3: ...any of the operations and keep it close at hand near the engine as it can be of great use in the future Our goal as a manufacturing company is that you enjoy our product regardless of the use you mak...

Страница 4: ...ngine operation at low temperatures 17 4 5 Winterization and preservation 18 4 6 Maintenance during the storage 18 4 7 Restoration of operational conditions 18 Section 5 Systems and scheduled maintena...

Страница 5: ...xhaust circuit description 30 Maintenance task Air filter inspection 31 5 8 Electrical system 33 Control Panel 33 Battery 34 Circuit protection Fuse 35 Relays 35 Maintenance task Starter inspection 35...

Страница 6: ...fuel injection system fuel line fuel filter fuel pump or other potential sources of spilled fuels or fuel vapors Never add fuel to the tank while the engine is running because spilled fuel may ignite...

Страница 7: ...s and covers before operating the engine Before working on the engine or connected equipment disable the engine as follows Set the engine controller to OFF position 1 Disconnect the power input from b...

Страница 8: ...and understand it before any operation and maintenance of the engine to ensure that it continues operating practices and maintenance procedures insurance Dangerous voltage Operate the engine only when...

Страница 9: ...into force from the time of sale to the firs end purchaser or user of the engine or generator ser In the event that the product is not immediately delivered to the end customer the warranty shall ent...

Страница 10: ...h an official installer SECTION 12 c The warranty shall not apply if the revisions and maintenance services indicated in the User and Maintenance Manuals have not been adhered to properly In case of i...

Страница 11: ...ondition shall void the warranty in all its terms In such an event the materials oil filters etc and labour involved shall be at the expense of the purchaser The purchaser should keep the invoice of t...

Страница 12: ...nk 3 Exchanger assy 4 Cooler pump 5 Crankshaft dumper 6 Fuel feed pump 7 Fuel inlet 8 Fuel filter 9 Oil filter 10 Oil dipstick 11 PTO 12 Seawater pump 13 PTO Case 14 Seawater inlet 15 Fuel return valv...

Страница 13: ...sales departments and the carrier immediately and forward photographic evidence of the damage After inspecting the goods if you notice damage write a reservation on the delivery note Have the carrier...

Страница 14: ...bolts A 2 4 Storage of packed and unpacked engine If the engine is left idle for prolonged periods the client must check the possible conditions of conservation in relation to the place of storage If...

Страница 15: ...mp alternator or power extraction mechanism correctly 3 Connect exhaust outlet See Section 10 Overall Dimensions i Wet exhaust outlet ii Dry exhaust outlet Seawater outlet 4 Connect siphon breaker if...

Страница 16: ...aintain the oil level below dipstick high mark and above dipstick low mark OPERATING AREA Check for obstructions that could block the flow of admission air SEAWATER PUMP PRIMING Prime the seawater pum...

Страница 17: ...coolant or suitable anti freezing agent concentration 2 Close the seawater cock when the engine is stopped Open the seawater filter cover and start the engine adding a mixture of freshwater and suita...

Страница 18: ...ed 11 Apply moisture repellent spray on the motor 4 6 Maintenance during the storage During the long engine storage it has to be stored inside a ventilated area and free of humidity When the engine st...

Страница 19: ...ls O rings rubber seals etc in cleaning solvent and dry them Use only the correct tools and instruments Use only good quality lubricating oils and greases Be sure to apply a coat of oil grease or seal...

Страница 20: ...I C C C C Oil filter C C Fuel level I Fuel tank CL E CL I Fuel filter C Water separator filter if applicable E C Injection pump I Injector I Purge the feed system I Coolant I C C Sea water circuit I C...

Страница 21: ...xhaust 0 5 mm Inspection without pressure washer Do these operations in an authorised Sole Diesel Service Before adjusting valve clareance allow the engine to cool for at least 30 minuts The oil tempe...

Страница 22: ...in cylinder n 1 overlap exhaust valve about to open 5 Locate the crankshaft as showed in the photo of the last page 6 If is necessary to adjust the clearance do as the following Adjust valve clearanc...

Страница 23: ...enset speed when measuring the compression pressure The compression pressure will be slightly higher in a new or overhauled genset due to new piston rings valve seats etc The compression measurement i...

Страница 24: ...the engine oil Maintenance task Oil filter change The oil filter is located under inlet manifold of the engine Remove oil filter with a belt wrench When fitting a fresh oil filter smear a small quant...

Страница 25: ...position Therefore check the engine inclination when the oil level is verified Maintenance task Oil fill Change Oil must be changed with hot engine so as to be sure the oil is fully drained The proced...

Страница 26: ...ne components Maintenance task Fuel level inspection Periodically it is necessary to check the fuel level to assure the operation of the engine On top of that if fuel pump sucks air when the fuel leve...

Страница 27: ...Reconnect fuel pipes from the fuel filter 6 Open the fuel supply valve 7 Once finished with this operation start the genset and check for oil leaks Wash hands after any contact with diesel fuel Mainte...

Страница 28: ...thoroughly with a cloth Spilled fuel is a fire hazard 5 6 Cooling system The engine cooling system is based on coolant circulation controlled by centrifugal pump with thermostatic control and heat ex...

Страница 29: ...y turn the cap counterclockwise Remove the cap after pressure has been completely released and the engine has cooled Check the coolant level at the tank the level must be approximately 3 4 full Mainte...

Страница 30: ...heat exchanger and coat the threads of anticorrosion zinc anode Install the anticorrosion zinc anode into the heat exchanger 5 Close the coolant drain plug and open the seacock Refill the coolant circ...

Страница 31: ...injection point of wet exhaust and waterline there is less than 150 mm or the point of injection is below waterline The wet exhaust is the engine s standard equipment If you want dry exhaust which is...

Страница 32: ...intake and remove the air filter together with the air intake 2 Loosen the screws on the compressor housing and remove it carefully 3 Immerse complete assy in petrol gasoline untill all dirt is disolv...

Страница 33: ...current 20mA 85mA Pmax 0 25W Operating temperature 20 C to 100 C Measuring range 0 10 BAR Absolute max value 30 BAR max 2 seconds Protection BODY IP 67 Tightening torque Max 20Nm Coolant temperature s...

Страница 34: ...ting voltage 6 24V Operating power Max 100W Operating temperature 96 C 3 C CLOSE CIRCUIT OIL PRESSURE SWITCH TWO POLE Operating voltage 6 24V Operating current 0 5A Operating pressure 0 4bar 0 15bar C...

Страница 35: ...e pinion shaft turns freely when turned in the direction of driving clockwise and it is locked when turned in the opposite direction If not replace the overrunning clutch Maintenance task Alternator b...

Страница 36: ...w 2 Push the alternator belt pulley 1 to the left and remove the belt Replace it with a new one Push the alternator belt pulley 1 to the right until the correct belt tension Tighten the screw 2 2 When...

Страница 37: ...manual Section 6 Troubleshooting If a fault occurs in the engine proceed as follows Within the period of warranty Contact to Sol Diesel Official Service See SOL DIESEL WARRANTY Outside the period of...

Страница 38: ...noid ETR Check stop solenoid and replace it if necessary GENERAL Low compression pressure Check the compression of each cylinder LUBRICATION SYSTEM Oil viscosity too high Check oil viscosity according...

Страница 39: ...EM Dirty or clogged air filter Replace the air filter element Clogged fuel filter Replace fuel filter Dirty or faulty fuel injectors Clean test and or replace fuel injector which is not operating prop...

Страница 40: ...the air filter element GENERAL Incorrect valve clearance Perform valve adjustment Clogged fuel filter Replace fuel filter Dirty or faulty fuel injectors Clean test and or replace fuel injector which i...

Страница 41: ...er pump impeller pump sealing Clogged water cooler Clean the water cooler Low coolant level Restore normal coolant level for operation Thermostat is not operational Replace the thermostat INLET AND EX...

Страница 42: ...nical specifications Sol S A C 243 b km 2 08760 Martorell Barcelona Tel 34 93 775 14 00 www solediesel com info solediesel com 42 Marine diesel engines Operator s manual Section 7 Technical specificat...

Страница 43: ...acity of coolant circuit l 17 5 Minimum pressure at idle kg cm2 0 3 Oil type SAE 15W40 Maixmum oil temperature C 120 Oil pan capacity l 13 Lubrication system Lubrication type Forced circulation Oil co...

Страница 44: ...acity of coolant circuit l 23 Minimum pressure at idle kg cm2 0 3 Oil type SAE 15W40 Maixmum oil temperature C 101 Oil pan capacity l 22 5 Lubrication system Lubrication type Forced circulation Oil co...

Страница 45: ...circuit l 23 Minimum pressure at idle kg cm2 0 8 Oil type SAE 15W40 Maixmum oil temperature C 130 Oil pan capacity l 22 5 Lubrication system Lubrication type Forced circulation Oil consumption at ful...

Страница 46: ...circuit l 23 Minimum pressure at idle kg cm2 0 8 Oil type SAE 15W40 Maixmum oil temperature C 130 Oil pan capacity l 22 5 Lubrication system Lubrication type Forced circulation Oil consumption at full...

Страница 47: ...50 4 to 5 Retighten 60 Retighten 60 Main bearing caps 50 5 Connecting rod caps 30 3 Flywheel bolt 30 45 mm 20 to 30 2 to 3 Flywheel bolt 50 85 mm 30 to 40 3 to 4 Oil pan draing plug 50 5 Oil pan bolts...

Страница 48: ...Wiring diagrams Sol S A C 243 b km 2 08760 Martorell Barcelona Tel 34 93 775 14 00 www solediesel com info solediesel com 48 Marine diesel engines Operator s manual Section 9 Wiring diagrams...

Страница 49: ...OR DE PRESI N PRESSURE SENSOR TRANSMISOR DE TEMPERATURA TEMPERATURE SENSOR MANOCONTACTO PRESSURE SWITCH TERMOCONTACTO TEMPERATURE SWITCH ETS SOLENOIDE DE PARO ETS STOP SOLENOID MOTOR DE ARRANQUE START...

Страница 50: ...5 C1 5 C1 3 C2 6 C1 6 N S N S M G D B W Violeta Purple Negro Black Rojo Red Rosa Pink Rojo Blanco Red White Verde Green Verde Blanco Green White Amarillo Yellow Blanco White Azul Blue Gris Grey Marr n...

Страница 51: ...Overall dimensions Sol S A C 243 b km 2 08760 Martorell Barcelona Tel 34 93 775 14 00 www solediesel com info solediesel com 51 Marine diesel engines Operator s manual Section 10 Overall dimensions...

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Страница 55: ...spection prior to the delivery of propulsion engines Sol S A C 243 b km 2 08760 Martorell Barcelona Tel 34 93 775 14 00 www solediesel com info solediesel com 55 Marine diesel engines Operator s manua...

Страница 56: ...al Section 11 Instructions to Replace and Remove When you decide to replace the engine please contact SOL S A will provide relevant instructions regarding the laws in force at the time When disposing...

Страница 57: ...propulsion engines Sol S A C 243 b km 2 08760 Martorell Barcelona Tel 34 93 775 14 00 www solediesel com info solediesel com 57 Marine diesel engines Operator s manual Section 12 Inspection prior to...

Страница 58: ...spection prior to the delivery of propulsion engines Sol S A C 243 b km 2 08760 Martorell Barcelona Tel 34 93 775 14 00 www solediesel com info solediesel com 58 Marine diesel engines Operator s manua...

Страница 59: ...C 243 b km 2 08760 Martorell Barcelona Tel 34 93 775 14 00 www solediesel com info solediesel com 59 Marine diesel engines Operator s manual Maintenance log Maintenance log DATE HOURS DESCRIPTION SERV...

Страница 60: ...Maintenance log Sol S A C 243 b km 2 08760 Martorell Barcelona Tel 34 93 775 14 00 www solediesel com info solediesel com 60 Marine diesel engines Operator s manual...

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Страница 62: ...Maintenance log Sol S A C 243 b km 2 08760 Martorell Barcelona Tel 34 93 775 14 00 www solediesel com info solediesel com 62 Marine diesel engines Operator s manual U_CTMT165280_EN Revision 0 03 2022...

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