background image

6

• Always  switch the unit off or disconnect it  before

replacing nozzle, swirl ring, electrode or nozzle holder.

• Do not use the unit without protecting covers.

• Always replace any damaged parts of the unit,  torch

and cables with original material.

• Never remove torch or unit safety devices.

• Make  sure that the supply mains line is equipped with

an  efficient earth plug.

• Any  maintenance  should  be  only  carried  out  by

qualified personnel  aware  of  the  risks  due  to  danger-

ous   voltages necessary to make the unit work.

ATTENTION: Never  screw nozzle holder D (see pic-

ture 7) to torch body  E  without  fitting  consumables

electrode   A, diffuser B, nozzle C.

The absence of such parts jeopardizes the machine

working and particulary the operator's safety.

RADIATIONS

Ultraviolet  radiations  created by the arc may

damage your  eyes and burn your skin. Then:

• Wear proper clothing and helmets.

• Do  not use contact lenses!!  The intense heat coming

from  the arc may stick them on the cornea.

• Use masks with grade DIN 7 or 8 safety lenses, at least.

• Protect people surrounding the cutting area.

FUMES

Cutting  operations give off fumes and harmful

metal dusts  which may damage health, therefore:

• Do not work in areas without proper ventilation.

• Keep your head out of fumes.

• In  closed rooms use suitable exhaust fans,  placed

under  the cutting area, if possible.

• If ventilation is not enough,  use breathing sets

approved  for this procedure.

• Clean the material to be cut of any solvents or halogen

degreasers giving rise to toxic gases when cutting:  Some

chlorine solvents may  decompose  with radiation emitted

by the arc  and  create phosgene gas.

• Do  not cut plated metals or metals containing lead,

graphite, cadmium, zinc, chrome, quicksilver or beryllium

unless you have a proper breathing set.

• The  electric arc creates ozone.  After long exposure  to

high concentrations of ozone you may have headache,

nose, throat and eyes irritation as well as serious conges-

tion and chest pains.

IMPORTANT: DO NOT USE OXYGEN FOR VENTILATION.

FIRE

• Avoid causing fire because of sparks, hot

metal or pieces.

• Make  sure that suitable fireproof devices are available

close to cutting area.

• Remove  from  cutting area and surrounding area (33

feet  at least) all inflammable and combustible material.

• Do  not cut containers of combustible or lubricating

material, even when empty. These should be carefully

cleaned before being cut.

• Let the material cut cool down before touching it or

putting it in contact with combustible or flammable mate-

rial.

• Do  not  cut  parts with hollow  spaces  including  flam-

mable material.

• Do   not  work  under  conditions  of  high  concentra-

tion   of combustible vapours, gases or flammable dust.

• Always check the work area half an hour after cutting so

as  to make sure that no fire is starting to burn.

BURNS

• Wear  fire-proof clothes all over your body to protect

your skin against  burns caused by ultraviolet radiations

from  the  arc, from sparks and hot metal.

• Wear no turn-up trousers to prevent sparks and metal

to deposit in them.

• Wait  for the torch to be cooled down and then switch

the  unit off before touching the front side of the torch.

• 

Torch is provided with a pilot arc,  then as soon as

you  press the button,  the plasma spark starts even if

earth cable is not connected. Avoid directing jet

towards your own body or towards other people sur-

rounding the cutting area.

• 

To  prevent spark to start by chance,  always switch

the  unit off before putting down your torch.

• Do not carry combustible material,  such as lighters or

matches in pocket.

EXPLOSIONS

• Do not cut above or near containers under pres-

sure.

• Do not cut in environments containing explosive dusts,

gases or vapors.

This  plasma  cutter uses compressed air to  work;

should  you use compressed air bottles follow suitable

precautions:

A) CYLINDERS

• Do  not  directly  connect cylinders to reducing  unit

without  a pressure  regulator;  pressure  might exceed

the reducing  unit capacity making it explode.

• Feeding pressure must not exceed 120 PSI (8bar/0.8

MPa)

• Handle or use pressure cylinders in conformity with the

existing rules.

• Do not use leaking or damaged cylinders.

• Do not use cylinders which are not properly secured.

• Do not carry cylinders whose content is not clearly iden-

tified.

• Never lubricate cylinder valves with oil or grease.

• Do put cylinder in electrical contact with plasma arc.

• Do not expose cylinders to excessive heat,  sparks,  hot

metal or flames.

• Do not tamper with cylinder valves.

• Do not try to loosen tight valves by means of hammers,

keys or something else.

• Do not use compressed oxygen.

B) PRESSURE REGULATORS

• Keep pressure regulators in good conditions. Damaged

regulators may  give  rise  to damage or accidents;  they

should  only  be repaired by skilled personnel.

• Do  not  use  regulators for gases other than  those  they

are manufactured for.

• Never use a leaking or damaged regulator.

Содержание Plasma25

Страница 1: ...3 300 993 IMPORTANT OPERATING INSTRUCTIONS SAVE THESE INSTRUCTIONS FOR MODELS PLASMA25 OPERATING INSTRUCTIONS MANUEL D INSTRUCTIONS MANUAL DE INSTRUCCIONES ...

Страница 2: ...2 OPEN OPEN 15 max mm 1 5 Fig 1 Fig 3 Fig 7 Fig 4 Fig 5 Fig 6 A E B C D O ...

Страница 3: ...ght L see picture 1 Electric located on torch body to avoid dangerous voltages while replacing nozzle diffuser electrode or nozzle holder The machine is also equipped with an error detection sys tem Each malfunction is signaled by a different flashing mode by the lamp G A One flash followed by a 1 second pause means that a short circuit is present on the torch for example between the electrode and...

Страница 4: ...ire the connection must be as direct as possible with the wire having a section at least equal to the cutting return current wire and connected to the piece being worked on in the same place as the return wire using the return wire terminal or a second earth terminal closeby All possible precautions must be taken in order to avoid stray currents Clean the work piece to ensure good electrical conta...

Страница 5: ...ghtening Nozzle C should be replaced when its central hole is damaged or enlarged with respect to the new part Use of worn electrode quickly wears out the nozzle Make sure that after replacing it nozzle holder D is tight enough ATTENTION Nozzle holder D should be only screwed on head when electrode A diffuser B and nozzle C are assembled The absence of such parts jeopardizes the machine working an...

Страница 6: ...when empty These should be carefully cleaned before being cut Let the material cut cool down before touching it or putting it in contact with combustible or flammable mate rial Do not cut parts with hollow spaces including flam mable material Do not work under conditions of high concentra tion of combustible vapours gases or flammable dust Always check the work area half an hour after cutting so a...

Страница 7: ...by the high currents in the cutting circuit can affect pacemaker operation Persons wearing electronic life support equipment pacemakers should consult their doctor before going near any arc welding gouging cutting or spot welding equipment in operation PUBLICATIONS The following publications provide additional information on safety precautions A Bulletin No C5 2 83 Recommended Safe Practices for P...

Страница 8: ...e d in cendie d explosion ou d inondation La mise en marche l utilisation et la maintenance doivent être effectuées par des personnes qualifiées En tout cas il faut se conformer aux normes de protection contre les accidents en vigueur La maison de construction ne répond pas des dommages éventuellement causés par l utilisation incorrecte de la machine 1 INTRODUCTION CET APPAREIL doit être utilisé e...

Страница 9: ... Lampe témoin de pression d air insuffisante 5 MISE EN MARCHE L installation de l appareil doit être effectuée par un personnel qualifié Tous les raccordements doivent être effectués conformément aux normes en vigueur et en respectant les dispositions de loi contre les accidents Relier l alimentation de l air au raccord B en veillant à ce que la pression soit au moins de 6 bar 0 6 MPa avec une por...

Страница 10: ... contact 8 INCONVENIENTS DE DECOUPE 1 Pénétration insuffisante Les causes possibles de cet inconvénient sont les sui vantes Vitesse élevée S assurer toujours que l arc pénètre complètement dans la pièce à découper et que son incli naison dans le sens de l avancement ne soit jamais supérieure aux 10 15 se reporter à la figure 4 On évi tera ainsi une consommation non correcte de la buse se reporter ...

Страница 11: ...e l appareil et surtout la sécurité de l opérateur RADIATIONS Les radiations ultraviolettes émises par l arc peu vent blesser les yeux et brûler la peau Revêtir vêtements et masques de protection appro priés Ne pas utiliser des lentilles de contact En raison de la chaleur intense qui émane de l arc elles pourraient se col ler à la cornée Utiliser des masques avec des verres ayant un degré de prote...

Страница 12: ...sse Ne jamais mettre en contact électrique la bouteille avec l arc plasma Ne pas exposer les bouteilles à une chaleur excessive à des étincelles à des scories fondues ou à des flammes Ne pas agir sur les soupapes de la bouteille Ne pas essayer de débloquer avec des marteaux des clés ou autres systèmes les soupapes bloquées Ne pas utiliser de l oxygèn comprimé B REGULATEURS DE PRESSION Maintenir le...

Страница 13: ...iempre a las normas vigentes anti accidentes La casa constructora no responde de eventuales daños causados por un empleo incorrecto de la máquina 1 PROLOGO Esta maquina debe ser utilizada exclusivamente para ope raciones de corte sobre cualquier material electroconductor metales y aleaciones En este equipo el encendido del arco se realiza por medio del contacto y de la siguiente separación del elé...

Страница 14: ...ión sino que solamente en el pedazo que hay que cortar Si el pedazo en el cual se trabaja se coloca deliberadamen te a tierra mediante el conductor de protección dicha conexión se tiene que hacer lo más directa posible y reali zarla con un conductor de sección al menos igual al del conductor de retorno de la corriente para cortar y conecta do al pedazo en el cual se trabaja en el mismo punto del c...

Страница 15: ...astados presión de aire muy alta Tensión de alimentación muy baja 3 Corte inclinado Las causas del problema anteriormente indicado pueden ser a presión de aire muy baja respecto a la aconsejada b excesivas quemaduras sobre la parte terminal del porta tobera c Excesiva usura de los particulares de consumo 4 Excesiva usura de los particulares de consumo Las causas del problema anteriormente indicado...

Страница 16: ...e recipientes bajo pre sión No cortar en atmosfera que contenga polvos gases Si se debe trabajar próximo o en una zona a riesgo usar todas las precauciones posibles Si se advierte una pequeña sensación de corrien te eléctrica interrumpir inmediatamente las operaciones de corte No usar el equipo hasta que no se individuali ce y resuelva el problema Preveer un interruptor automático de pared de capa...

Страница 17: ...ricados No usar nunca un regulador que pierde y que fisica mente parece estar dañado No lubrificar nunca un regulador con aceite o grasa C TUBOS AIRE Sostituir los tubos de aire que evidencien daños Mantener los tubos extendidos para evitar dobladuras Mantener recogido el tubo en exceso y mantenerlo fuera de la zona de trabajo para prevenir eventuales daños RUIDO Este equipo no produce por si mism...

Страница 18: ...18 ...

Страница 19: ...SSURE SWITCH PRESSOSTAT PRESOSTATO 22 3175881 CONTACTOR CONTACTEUR CONTACTOR 23 CKS251156 THERMOSTAT THERMOSTAT TERMOSTATO 24 CKS260462 POWER TRANSFORMER POWER TRANSFORMER TRANSFORMADOR 25 3115078 RUBBER FOOT PIED CAOUTCHOUC PIE EN GOMA 26 3070081 FRAME CADRE MARCO 27 CKS251159 EARTH CABLE CÀBLE DE MASSE CABLE MASA 28 CKSB7069370 SWITCH INTERRUPTEUR INTERRUPTOR 29 5585773 CONNECTION CONNEXION CONN...

Страница 20: ...20 ...

Отзывы: