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Caution on Installation

 

 

06/18/04 

 

3-1 

3   Caution on Installation 

 

Pay special attention to keep safety of human body during installation 
and transportation of the unit. 

 

Only the trained person with knowledge and experience can perform the 
possibly dangerous work associated with installation, transportation and 
maintenance. 

3.1  Environment 

The Thermo-con shall be installed on the following environments. 

1)  The place without exposure to water, oil or any chemical spills, and particles are few. 

2)  The place, which allows the Thermo-con to become stable horizontally. 

3)  The place, which doesn’t interfere the suction and discharge port, required for forced air-cooled 

refrigerant via fan. 

4)  The place without exposure to corrosive or flammable gas. (The unit is not explosion proof.) 

5)  The place with ambient temp. range of 10 to 40deg.C and humidity range of 10 to 80% and without 

large temp. change. No dew condensation is allowed on the unit. The detail of due condensation is 
shown on “10.2 Calculation of Dew Point”. 

6)  The place without effect from noise source (such as discharging equipment, large relay and thyristor). 

7)  The place with enough space between power supply cable or communication cable of the Thermo-con 

and power line of other equipments. 

8)  The place without strong electrical or magnetic emission. 

9)  The place, which allows power supply, ground to be made properly. 

10)  The place free from the material such as silicone, which may generate harmful gas. 

11)  Though this unit corresponds to CISPR11(EMI), the switching power supply might malfunction when 

used under the environment which undertakes the electric field, the magnetic field, and the electric 
wave and it break down. 

Содержание 2375089

Страница 1: ...service in house repair center WE BUY USED EQUIPMENT Sell your excess underutilized and idle used equipment We also offer credit for buy backs and trade ins www artisantg com WeBuyEquipment REMOTE IN...

Страница 2: ...Thermo con INR 244 639 18 June 2004 Version 1 0 Keep available whenever necessary HEC OM H010 1...

Страница 3: ...label and Caution label 2 3 2 2 1 Position of Werning label 2 4 2 2 2 Position of Caution labels 2 5 2 2 3 Position of Ground label 2 6 2 2 4 Position of labels 2 7 2 3 Precautions for running safety...

Страница 4: ...uning 5 7 6 Specifications 6 1 7 Preparation for Operation 7 1 7 1 Preparation for circulating liquid 7 1 7 2 Connect of Power Cable 7 1 7 3 Supply of circulating liquid 7 2 7 4 Check 7 3 7 4 1 Daily...

Страница 5: ...ing mode Level 3 8 15 9 Alarm 9 1 9 1 How to Identify Alarm 9 1 9 2 Alarm indication 9 2 9 3 How to reset alarm 9 3 9 4 Alarm code list 9 3 9 5 Causes of Alarm 9 5 9 6 Troubleshooting 9 6 10 Appendix...

Страница 6: ...d of ETL s No label 4 1 Fig 4 3 Legend of Model No label 4 1 Fig 4 4 Outside drawings of Thermo con 4 2 Fig 4 5 Electrical diagram 4 3 Fig 4 6 Circulating liquid circuit 4 4 Fig 5 1 Right view 5 1 Fig...

Страница 7: ...st Part 2 2 10 Table 6 1 Specifications 6 1 Table 8 1 Available mode in Level 1 8 5 Table 8 2 Available mode in Level 2 8 7 Table 8 3 Available mode in Level 3 8 8 Table 9 1 Alarm information 9 1 Tabl...

Страница 8: ...ropylene Diene Monomer ERR Error IEC International Electrotechnical Commission LCD Liquid Crystal Display PE Electricity Protective Earthing PE Material Polyethylene PID Proportional Integral Differen...

Страница 9: ...operation manual carefully and understand the contents well This unit is Class 1 equipment with regard to the type of protection for electric shock 1 2 How to use operation manual In using the operati...

Страница 10: ...d 4 Chap 4 Unit Overview Describes the outlook of this unit and operation overview 5 Chap 5 Names and Functions of Components The description and function of the parts in this unit are mentioned 6 Cha...

Страница 11: ...ble for strict compliance to the safety standard in whole system but individual person in charge of operation and maintenance should take responsibility for that accompanying the daily work and should...

Страница 12: ...or fail to obey warnings during operations These paragraphs document hazards that might cause serious injuries to workers or might damage the unit installed devices and products it produce if you do...

Страница 13: ...dangerous works shall be done by persons who have full knowledge and experience on the unit and the system Cover panels of this unit shall be opened only by qualified service technicians or qualified...

Страница 14: ...Safety Instructions 2 4 06 18 04 2 2 1 Position of Warning label Fig 2 1 Position of Warning label Fig 2 2 Legend of Warning label Warning label 40mm 80mm...

Страница 15: ...tructions 06 18 04 2 5 2 2 2 Position of Caution labels Fig 2 3 Position of Caution label Fig 2 4 Legend of Caution label A Fig 2 5 Legend of Caution label B Caution label A Caution label B 40mm 80mm...

Страница 16: ...Safety Instructions 2 6 06 18 04 2 2 3 Position of Ground label Fig 2 6 Position of Ground label Fig 2 7 Legend of Ground label 10mm 10mm Ground label...

Страница 17: ...Safety Instructions 06 18 04 2 7 2 2 4 Position of labels Fig 2 8 Position of labels 26 2 95 2 40 2 60 2 98 2 5 2 135 2 5 2 31 2...

Страница 18: ...of this unit do not disable interlock function of each device Otherwise it becomes improper and may cause unexpected personnel injury and damage this unit Turning power ON OFF When you turn on off th...

Страница 19: ...nsor Detects lowering of circulating liquid level in reservoir 5 Detection of breakage of temp sensor Controller internal circuit Detects breakage and short circuit of temp sensor and cables 6 Excessi...

Страница 20: ...r indication on display ERR14 Restart power supply 4 Low circulating liquid level Shuts off Switching power supply Error indication on display ERR20 Restart power supply 5 Detection of breakage of tem...

Страница 21: ...gas The unit is not explosion proof 5 The place with ambient temp range of 10 to 40deg C and humidity range of 10 to 80 and without large temp change No dew condensation is allowed on the unit The de...

Страница 22: ...mounted as follows 1 Use the foot attached to the Thermo con for mounting 2 Then tighten M6 screws bolts or equivalent into 4 holes sized to 6 4mm on the parts marked with arrow for mounting Fig 3 2 M...

Страница 23: ...to the unit and indicated as shown below Fig 4 1 Position of Model No label Fig 4 2 Legend of ETL s label Fig 4 3 Legend of Model No label SMC THERMO CON I N R 2 4 4 6 3 9 S E R N o I T 0 1 2 3 r e v...

Страница 24: ...Unit Overview 4 2 06 18 04 4 2 Appearance The appearance and the outline dimensions of the Thermo con is as shown below Fig 4 4 Outside drawings of Thermo con 243 283 311 344 365 350 380 200 355...

Страница 25: ...4 5 Electrical diagram DC Fan For Power supply cooling Membrane key sheet LCD display Temp Sensor Thermo module DC Pump DC Fan For Thermo module radiating CPU board Switching power supply for CPU boa...

Страница 26: ...system The unit is equipped with circulating liquid as shown below Fig 4 6 Circulating liquid circuit Reservoir DC Pump Temp Sensor Circulating liquid IN Circulating liquid OUT DC Fan DC Fan Filter T...

Страница 27: ...vidually as shown below Fig 5 1 Right view 5 1 1 Connectors Fig 5 2 Connectors Connectors Piping and Label Air Filter Power switch Turned on to run the Thermo con and turned off to stop it Power suppl...

Страница 28: ...ome unable to function properly To prevent this the filter should take off by removal of 2 circled screws and cleaned periodically Circulating liquid OUT The port to discharge circulating liquid Fitti...

Страница 29: ...06 18 04 5 3 The performance decreases and removes it please when dust adheres to the air filter We will recommend the removal of dust once every three months Please remove dust with the cleaner and u...

Страница 30: ...up when temp upper or lower limit warning occurs 2nd 3rd line Current temp PV and target temp SV during normal operation When the alarm arises the error is indicated instead and during setting mode se...

Страница 31: ...ig 5 9 Reservoir Cap Reservoir Cap Removed to supply circulating liquid before operation Install prior to operation Gasket Included Put between Reservoir Cap and Reservoir for sealing Clockwise to ope...

Страница 32: ...6 06 18 04 5 3 Left view The part attached to the left of the Thermo con has description and function individually as shown below Fig 5 10 Left view Fan guard For switching power supply cooling fan T...

Страница 33: ...put of setting value from the keypad is available Normal is displayed in Mode Moves to new control mode upon receiving actions below while normal control manual 1 Command input by communication 5 4 3...

Страница 34: ...erature curve Upon receiving action below during safety default mode mode moves to new control mode 1 Setting input from IDC 5 4 4 Pump Stop 5 4 6 Auto tuning If controlled temp fluctuate constantly a...

Страница 35: ...mp 20deg C h Humidity 5 to 95 Max gradient humidity 30 h Atmospheric pressure 106 to 12kPa Max gradient atmospheric pressure 76kPa h Environment No corrosive gas solvent such as thinner and flammable...

Страница 36: ...yle Forced air cooled style Main functions Auto tuning Off set Sensor fine adjustment Temp upper and lower limit alarm Output shut off alarm Serial communication RS 232C Input operation and indication...

Страница 37: ...l to handle the fitting refer to Manual of the fitting manufacturer Manufacturer Colder Products Company Part No PLCD16006 3 When piping for drain of circulating liquid is required remove the plug att...

Страница 38: ...the liquid 7 When the piping is filled with the circulating liquid the level of the reservoir lowers and low circulating liquid alarm ERR20 arises accordingly Then turn off the power supply once again...

Страница 39: ...Confirm there is no abnormal sound or smell or abnormal heating of the case The performance decreases and removes it please when dust adheres to the air filter We will recommend the removal of dust o...

Страница 40: ...he Thermo con begins control by auto start PV Temp measured by temp sensor Ex 23 0deg C 1 Internal temp sensor 2 External temp sensor option SV Set temp fixed to 30 0deg C at auto start Set gradient t...

Страница 41: ...fer to 8 3 Level 2 Used at maintenance and initial setting and the setting of control PID is included Refer to 8 4 Level 3 Used rarely for the purpose other than initial setting and communication sett...

Страница 42: ...rt auto tuning in auto tuning mode control operation mode 2 When pressed during auto tuning the auto tuning is suspended Refer to 5 4 6 This device is designed on the assumption of operating it by com...

Страница 43: ...ed mode can be set To return to current temp indication press RET key When no input is done within 1 min regardless of setting mode the current temp indication is returned automatically 8 3 2 Availabl...

Страница 44: ...t Set Gradient Sets gradient temp which causes SWT time out to arise i e no communication command is input within 10sec 10 to 60deg C h 5deg C h 60 6 Offset Value Enables control to temp displaced fro...

Страница 45: ...can be set To return to current temp indication press RET key twice When no input is done within 1 min regardless of setting mode the current temp indication is returned automatically 8 4 2 Available...

Страница 46: ...stant Sets differential time used for PID control When 0 is set differential operation is not made 0 0 to 99 9sec 0 1sec 0 0 7 Heating Cooling Ratio Sets output ratio of cooling to heating to compensa...

Страница 47: ...on Table 8 3 The mode available in Level 3 is supposed not to be used normally for the purpose other than initial setting and the setting related to communication is included The data input in setting...

Страница 48: ...Setting range 0 1 2 Indicated content Number and description of control operation mode Ex 1 Normal Function Selects control operation mode among them below 0 Pump Stop IDC setting 1 Normal normal con...

Страница 49: ...Indicated content Temp from target to upper limit Ex 1 5deg C Function Sets upper limit of temp where the alarm arises The difference between target t emp and upper limit temp should be input Therefor...

Страница 50: ...hen the temp set in this item is reached the alarm ERR12 arises 10 Low Temp Cutoff Setting range 0 0 to 44 0deg C Min increment 0 1deg C Indicated content Low temp cutoff by internal temp sensor Ex 0...

Страница 51: ...Ex 0 05deg C Function Sets the fine adjusting value to calibrate the external temp sensor if it is mounted optionally If 0 05deg C is set in this item the reading of temp sensor is higher by 0 05deg C...

Страница 52: ...999 Min increment 1 Indicated content Heating cooling gain ratio Ex 200 Function Sets output ratio of cooling to heating to compensate difference of gain between them 8 Overload Judging Temp Range Set...

Страница 53: ...e prefix symbol stands for cooling and no prefix stands for heating 11 Upper Lower Temp Alarm Sequence Setting range On Off Indicated content Use of temp upper lower limit alarm sequence Ex Off Functi...

Страница 54: ...t Setting range Without no parity Odd Even Indicated content Parity bit Ex Without Function Sets parity bit for communication 4 Data Length Setting range 7Bits 8Bits Indicated content Data length Ex 8...

Страница 55: ...E Shut Off is indicated 2 Normal operation The value of PV and SV disappear and instead the error No ERR starts flashing and the content of the error comes out As MODE Shut Off is indicated Fig 9 1 3...

Страница 56: ...n the event ERR14 arises during PB width setting input Fig 9 3 Alarm indication in the event temp upper and lower limit arises Blink Blink Light THERMO CON E R R1 4 T h e r m o s t a t A l a r m MODE...

Страница 57: ...lower limit Condition Temp is out of temp limit range which is set to target temp After alarm occurrence The unit continues controlling Indication WRN indicator lamp lights up Fig9 3 ERR00 CPU hung u...

Страница 58: ...mp 60 5deg C After alarm occurrence The unit stops Indication Thermostat Alarm ERR15 Abnormal output Condition Temp change beyond overload judging temp range is not produced even by 100 output for ove...

Страница 59: ...irculating liquid and heat sink increase abnormally due to clogging of air filter failure on temp sensor and hang up of controller Temp of radiating liquid is high due to clogging of dust on filter Te...

Страница 60: ...con If there is no alarm it causes from noise Please consult with us 2 In case of that please contact SMC ERR11 1 DC output voltage of Thermo con is decreased 2 Thermo module shorts wire 1 Check the...

Страница 61: ...2 by hand ERR20 1 Liquid amount of reservoir is not enough 2 Liquid leakage occurs 1 Supply liquid 2 Check connectors and piping Temperature rises and falls 1 to 2 deg C gradually about the set point...

Страница 62: ...re as shown on the table below Table10 1 Signal and style of connectors Description No Signal Style and Part No N AC100 240V L AC100 240V Power supply connector IEC 320 E PE N L E SUP J10G E1 0 OKAYA...

Страница 63: ...almost equal to ambient temperature Ex 50 and the perpendicular of 2 4 Draw a line from A in parallel to temperature axis and obtain the intersection B of that line and the curve of relative humidity...

Страница 64: ...Appendix 06 18 04 10 3 10 3 GEMS Specification 2352900PSP coolant specification Please refer to 2352900PSP of GEMS for the explanation according to abandonment...

Страница 65: ...equivalent Cable 250V or more in ratings voltage copper wire of 1mm2 or more in sectional area Please use neither connector nor cable which does not satisfy the condition in Table 10 2 When the connec...

Страница 66: ...service in house repair center WE BUY USED EQUIPMENT Sell your excess underutilized and idle used equipment We also offer credit for buy backs and trade ins www artisantg com WeBuyEquipment REMOTE IN...

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