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HGM400N SERIES

(HGM410N/HGM420N)

GENSET CONTROLLER

USER MANUAL

Содержание HGM400N Series

Страница 1: ...HGM400N SERIES HGM410N HGM420N GENSET CONTROLLER USER MANUAL...

Страница 2: ...ns for the copyright holder s written permission to reproduce any part of this publication should be addressed to SmartGen Technology at the address above Any reference to trademarked product names us...

Страница 3: ...DEFINITION AND RANGE OF PARAMETERS 18 7 1 PARAMETER CONTENTS AND RANGE 18 7 2 DEFINED CONTENTS OF PROGRAMMABLE OUTPUT PORTS 1 5 26 7 3 DEFINED CONTENTS OF PROGRAMMABLE INPUT PORTS 1 4 27 7 4 SENSOR SE...

Страница 4: ...stop by remote start signal HGM420N based on HGM410N AMF Auto Mains Failure and Mains Gens automatic transfer control functions are added which is especially suitable for single unit automation syste...

Страница 5: ...ary input port or configurable sensor Multiple temperature oil pressure and fuel level sensors can be used directly and parameters can be user defined One configurable sensor can be set to temperature...

Страница 6: ...max Start Relay Output 5A DC28V power supply Auxiliary Relay Output 1 5A DC28V power supply Auxiliary Relay Output 2 5A DC28V power supply Auxiliary Relay Output 3 5A DC28V power supply Auxiliary Rel...

Страница 7: ...he module into auto mode Close Open Close Open transfer button press and it can make controller display between close open page and home page In close open page and in manual mode press Up Increase Do...

Страница 8: ...rt delay is over preheat relay is energized if configured Preheat Delay XXs information will be displayed on LCD 5 After the above delay the Fuel Relay is energized and then one second later the Start...

Страница 9: ...p Otherwise fail to stop alarm is initiated and the corresponding alarm information is displayed on LCD 4 4 MANUAL START STOP OPERATION 1 HGM420N Manual mode is selected by pressing the button a LED b...

Страница 10: ...n compel genset to start The controller won t judge whether the controller has started successfully according to disconnect conditions and the disconnection of starter is controlled by operators When...

Страница 11: ...ely it will initiate a warning alarm and the corresponding alarm information will be displayed on LCD 5 Low Fuel Level When the controller detects that the fuel level has fallen below the pre set valu...

Страница 12: ...corresponding alarm information will be displayed on LCD 17 Coolant Level Sensor Open If the config sensor set as level sensor When the controller detects that the level sensor is open circuit and th...

Страница 13: ...d on LCD Table 5 Shutdown Alarms No Items Description 1 Emergency Shut When the controller detects that the emergency shutdown signal it will initiate a shutdown alarm and the corresponding alarm info...

Страница 14: ...t is active it will initiate a shutdown alarm and the corresponding alarm information will be displayed on LCD 15 Low Coolant Level When the controller detects the low coolant level input is active it...

Страница 15: ...the corresponding alarm information will be displayed on LCD 24 Low Coolant Level When the controller detects that config sensor fuel level sensor type level sensor has fallen below the pre set value...

Страница 16: ...able Size Description 1 B 2 5mm2 Connected with negative of starter battery 2 B 2 5mm2 Connected with positive of starter battery If wire length is over 30m better to double wires in parallel Max 20A...

Страница 17: ...he other end of speed sensor connects to B 18 Charger D 1 0mm2 Connect to charging generator s D terminal If there is not this terminal then hang it up 19 Aux Output 4 1 0mm2 The combination of termin...

Страница 18: ...me from mains abnormal or remote start signal is active to start genset 7 Stop Delay 0 3600 s 1 Time from mains normal or remote start signal is deactivated to stop genset 8 Start Attempts 1 10 times...

Страница 19: ...age is active When set the value as 30V the controller does not detect under voltage signal 24 Under Speed 0 6000 r min 1200 When engine speed has fallen below the set value for 10s Under Speed is act...

Страница 20: ...4 Battery Over Volt 12 40 V 33 0 When battery voltage has exceeded the set value and remains for 20s it will initiate a warning alarm signal Only warning and not to shutdown the generator 35 Battery U...

Страница 21: ...nput 3 Active 0 1 0 Factory default Close to active 55 Digital Input 3 Delay 0 20 0 s 2 0 56 Digital Input 4 0 19 11 Factory default Fuel Level Warn Input Details see table 9 57 Digital Input 4 Active...

Страница 22: ...0 0 Digital Input 3 1 Level Sensor Please see Table 8 NOTE 5 74 Level Sensor Curve 0 7 3 SGD Please see Table 10 75 Multiplex Input Config Sensor 0 3 0 0 Digital Input 4 1 Temperature Sensor 2 Oil Pre...

Страница 23: ...Temp Warn 80 140 C 95 When the temperature value of the external temperature sensor exceeds the set value High Temperature timer is initiated Detecting only after safety on delay has expired If the s...

Страница 24: ...me h Prohibit start time min Duration 100 Over Power 0 2 0 6000 kW 0 6000 kW 0 3600 s 0 304 290 5 0 Inactive 1 Warn 2 Alarm Shutdown Over power setting value Over power warn return Over power delay Wh...

Страница 25: ...be set as auxiliary input or sensor if one of them is set successfully then the corresponding items are active For instance if set Multiplex Input 3 as Auxiliary Input the related configuration items...

Страница 26: ...Energized to Stop delay close time stop idle delay while open when Aux 10 Normal Run Action when genset is normally running and disconnect when speed is lower than crank disconnect speed 11 Fuel Pump...

Страница 27: ...t In Auto mode when input active genset can be started and with load after genset is OK when input inactive genset will stop automatically 11 Low Fuel Level Warn Connected to sensor digital input The...

Страница 28: ...tive Defined resistive range is 0 6000 default is SGX sensor 2 Pressure Sensor 0 Not Used 1 User Defined Resistive Type 2 VDO 10bar 3 SGH 4 SGD 5 CURTIS 6 DATCON 7 VOLVO EC 8 SGX 9 Reserved 10 Reserve...

Страница 29: ...he starter motor as soon as possible 2 Magnetic pickup is the magnetic equipment installed in starter for detecting flywheel teeth 3 When magnetic pickup is selected please ensure the number of flywhe...

Страница 30: ...herwise over speed and under speed may occur at the same time 5 Set frequency value after crank disconnect as low as possible in order to disconnect starter quickly 6 Digital inputs 1 4 cannot be set...

Страница 31: ...ng start stop info and shutdown alarms 8 5 MAINTENANCE SETTING Password is needed for entering maintenance setting Factory password is 0 it can be changed and you need to contact salesman or after sal...

Страница 32: ...fined sensor and then input defined sensor curve 3 When users input the sensor curve X value resistor must be inputted from small to large otherwise mistake occurs 4 If there is not oil pressure senso...

Страница 33: ...then press stop to reset controller 6 Recover action of preventing engine to disconnect crank e g Connect wire of fuel valve press start button again genset will start If everything goes well genset...

Страница 34: ...HGM400N Series Genset Controller User Manual Page 34 of 38 11 TYPICAL APPLICATION Fig 4 HGM410N Typical Application Diagram Fig 5 HGM420N Typical Application Diagram...

Страница 35: ...HGM400N Series Genset Controller User Manual Page 35 of 38 Fig 6 Single Phase 2 Wire Fig 7 2 Phase 3 Wire NOTE It is suggested to expand relay with high capacity for start and fuel outputs...

Страница 36: ...s positive and negative to controller s positive and negative input ports in order to prevent charger disturbing the controller s normal working 1 Speed Sensor Input Speed sensor is the magnetic equi...

Страница 37: ...must be correct Otherwise the collected current and active power may be not correct NOTE a ICOM port must be connected to negative pole of battery b When there is load current transformer s secondary...

Страница 38: ...essure sensor and its connections High water temp alarm after crank disconnect Check the water temperature sensor and its connections Shutdown alarm during running Check related switch and its connect...

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