Page 4
December 2007
ZB2044
Table of Contents
Section 1 - About Your Telehandler
Read and Heed
Telehandler Definition ..................................................................................................................................................
7
Purpose of Equipment .................................................................................................................................................
7
Use of Equipment ........................................................................................................................................................
7
Manual
..........................................................................................................................................................................
7
Operator .......................................................................................................................................................................
7
Service Policy and Warranty ........................................................................................................................................
7
Optional Accessories ...................................................................................................................................................
7
Scope of this Manual ...................................................................................................................................................
7
Safety Rules
Operator Safety Reminders .........................................................................................................................................
8
Electrocution Hazard ...................................................................................................................................................
9
Safety Precautions .....................................................................................................................................................
10
Section 2 - Operation
2.1
General ............................................................................................................................................................
17
2.1-1 Operator Qualifications ...................................................................................................................................
17
2.1-2
Operator’s Responsibility for Maintenance .....................................................................................
17
2.1-3
Maintenance and Inspection Schedule ...........................................................................................
17
2.1-4
Owner’s Inspections ........................................................................................................................
17
2.2
Major Components ..........................................................................................................................................
18
2.3
Major Assemblies ............................................................................................................................................
19
2.3-1
Frame ...............................................................................................................................................
19
2.3-2
Cab ..................................................................................................................................................
19
2.3-3
Boom Assembly ...............................................................................................................................
19
2.3-4
Attachment .......................................................................................................................................
19
2.4
Serial Number Nameplate ...............................................................................................................................
19
2.5
Component Identification ................................................................................................................................
20
2.5-1
Boom Angle Indicator ......................................................................................................................
20
2.5-2
Operator’s Cab ................................................................................................................................
20
2.5-3
Operator’s Cab Controls .................................................................................................................
21
2.6
Component Identification (Special Options) ...................................................................................................25
2.6-1
Main Power Disconnect Switch (If Equipped) .................................................................................25
2.6-2
Optional Reserve Steering (If Equipped) ........................................................................................25
2.6-3
Optional Secondary Park Brake (If Equipped) ................................................................................25
2.6-4
Positive Air Shutoff (If Equipped).....................................................................................................26
2.7
Operator’s Responsibility ................................................................................................................................26
2.8
Visual & Daily Maintenance Inspections .........................................................................................................
27
2.8-1
Labels...............................................................................................................................................
27
2.8-2
Electrical ..........................................................................................................................................
27
2.8-3
Safety Switches ...............................................................................................................................
27
2.8-4
Mirrors ..............................................................................................................................................
27
2.8-5
Hydraulic ..........................................................................................................................................
28
2.8-6
Cylinders ..........................................................................................................................................
28
2.8-7
Frame ...............................................................................................................................................
28
2.8-8
Engine Compartment .....................................................................................................................30
2.8-9
Transmission ....................................................................................................................................31
2.8-10
Boom ...............................................................................................................................................32
2.8-11
Lifting Attachment ............................................................................................................................32
2.8-12
Grease Points ..................................................................................................................................32
2.8-13
Operator’s Cab ................................................................................................................................34
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