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7.4.  ROUTINE MAINTENANCE

General requirements

The machine is designed to minimise routine mainte-

nance, thus it is up to the operator to assess its condi-

tion and suitability for use.

It is recommended to stop and perform maintenance 

whenever non-optimal operation is detected, so as 

to ensure maximum efficiency at all times. Check the 

operation of safety devices monthly. In the event of 

faults or malfunction, entrust only qualified person-

nel to search for the fault or call the manufacturer's 

technical support. Check the continuity of the earth 

circuit every 2 years by performing the continuity 

measurement according to the provisions of the CEI 

44 - 5 III Art. 19 standard. Visually check the condition 

of the individual parts of the machine, verifying that 

there is no alteration due to sagging or deformation. 

At each use of the machine, if equipped with a cool-

ing unit, check the coolant level and top up if neces-

sary.

ATTENTION: Use only "SincoFluid" coolant sup-

plied on request by the manufacturer or an au-

thorised dealer.

The use of different coolants automatically voids 

the warranty and excludes the manufacturer from 

any liability.

ATTENTION: Allow the system to cool before pro-

ceeding with maintenance; hot surfaces can cause 

serious burns.

ATTENTION: For the entire duration of mainte-

nance, it is necessary to stop the system by dis-

connecting the plug from the mains power supply 

or by disconnecting the power supply from the 

main panel circuit breaker, moving it to the "O" 

position and locking it with a special padlock.

Always use the appropriate PPE - Personal Protective 

Equipment:

 • Gloves;

 • Non-slip shoes;

 • Suitable clothing.

Scheduled maintenance

The operations described below must be carried out 

in line with the schedules indicated.

IMPORTANT: Failure to comply with the above 

shall exempt the manufacturer from any liability 

as specified in the Warranty.

7.  MAINTENANCE

7.1.  MACHINE ISOLATION

Before carrying out any type of Maintenance or Re-

pair, it is necessary to isolate the machine from the 

power supply and from all other energy sources pres-

ent.

7.2.  SPECIAL PRECAUTIONS

When carrying out any maintenance or repair work, 

the following recommendations should be followed:

 • Before starting work, display a sign stating "MA-

CHINE UNDER MAINTENANCE" in a visible spot;

 • Do not use flammable materials or solvents;

 • Be careful not to pollute the environment with 

coolants;

 • To access the highest parts of the machine, use 

the appropriate means and procedures;

 • Do not climb on the machine parts, as they are not 

designed to support people;

 • When finished, refit and properly secure all safety 

guards and devices that may have been removed 

or opened.

IMPORTANT: The Manufacturer cannot be held li-

able for the failure to comply with the aforemen-

tioned recommendations nor for any other use 

that is inconsistent or not mentioned in these in-

structions.

7.3.  CLEANING

Before carrying out any cleaning operation, discon-

nect the device from the mains and from the energy 

sources present.

Do not use corrosive cleaning products, flammable 

or containing substances harmful to health.

Make sure that the parts being cleaned are complete-

ly cold.

Do not wet the internal parts to avoid damaging the 

electrical and electronic components.

Do not direct any jets of compressed air directly on 

the electrical and electronic components so as not to 

damage them.

ATTENTION: Always use the appropriate PPE such 

as gloves, mask, glasses according to current safe-

ty standards.

30

1.995.229 EN - Rev. 1.1

NOVATIG 403 DC PULSE

Содержание NOVATIG 403 DC PULSE

Страница 1: ...Original instructions in Italian Please keep for future use 1 995 229 EN Rev 1 1 INSTRUCTION MANUAL for installation use and maintenance of welding machines MODEL NOVATIG 403 DC PULSE...

Страница 2: ...ARATION BY THE CUSTOMER 7 3 SAFETY 8 3 1 GENERAL SAFETY WARNINGS 8 3 2 INTENDED USE 12 3 3 CONTRAINDICATIONS FOR USE 13 3 4 HAZARDOUS AREAS 13 3 5 SAFETY DEVICES 13 3 6 SIGNS 13 3 7 RESIDUAL RISKS 14...

Страница 3: ...control 26 6 5 REMOTE CONTROL CONFIGURATION 27 6 5 1 Wireless remote control Configuration 27 6 5 2 Wire foot pedal Configuration 28 6 6 START UP 29 6 7 NORMAL STOP 29 6 8 DECOMMISSIONING 29 7 MAINTE...

Страница 4: ...PURPOSE OF THE INSTRUCTION MANUAL FOR USE AND MAINTENANCE This manual has been designed to provide the user with general knowledge of the machine and to allow it to be used safely This instruction man...

Страница 5: ...TRUCTION MANUAL The Instruction Manual must be carefully stored and must accompany the machine each time it changes hands throughout its life cycle It should be kept in good condition by handling it w...

Страница 6: ...t alternating current symbol Pos 15 Rated power voltage Pos 16 Maximum current in TIG welding Pos 17 Actual current in TIG welding Pos 18 Maximum current in MMA welding Pos 19 Actual current in MMA we...

Страница 7: ...1 2014 35 EV 9231 EEC 9368 EEC Standards EN IEC 61000 3 12 EN IEC 61000 3 11 EN IEC 61000 3 3 2 5 INFORMATION ON TECHNICAL ASSISTANCE The machines are covered by a warranty as provided for in the gen...

Страница 8: ...ts and safeguard safety can not be modified or removed but must be adequately safeguarded The user must promptly inform the employer or his 3 SAFETY 3 1 GENERAL SAFETY WARNINGS WARNING your safety dep...

Страница 9: ...rkingsonthecylinders Itisillegalanddangerous direct superior of any defects or anomalies presented on the mobile parts A Electric shock ELECTRIC SHOCK CAN BE FATAL All electric shocks are potentially...

Страница 10: ...solvent vapours can be drawn into the welding atmosphere or if radiant energy can penetrate into atmospheres containing even tiny amounts of trichloroethylene and perchlo rethylene Do not lift the cy...

Страница 11: ...achine must be correctly closed during the welding and cutting operations The welding ma H Moving parts can cause damage Moving parts such as the fan can cut fingers and hands and catch clothes Keep a...

Страница 12: ...rty chine must never be modified in any part except for modifications planned and authorised by the manu facturer and carried out by persons authorised by the manufacturer In particular the distance o...

Страница 13: ...lectrical bridges and or other means that exclude power parts of the machine 3 4 HAZARDOUS AREAS The work area pertaining to the operator which is substantially the entire perimeter of the machine is...

Страница 14: ...minimises the probability of accidents however during the use of the machine it is necessary to strictly observe the safety rules de scribed in this manual Explosion hazard This symbol indicates the...

Страница 15: ...the destination can be carried out by different means The packed machine must be properly anchored to the means of transport in order to avoid uncontrolled movements The shipment is always carried ou...

Страница 16: ...ked during unloading from the means of transport and until it is transferred to its destination IMPORTANT The Manufacturer cannot be held liable for damage caused to persons or property due to utilisi...

Страница 17: ...ift the machine by the FEEDER or genera tor handles The welder has a sturdy handle integrated in the frame for handling N B These lifting and handling devices com ply with the provisions prescribed by...

Страница 18: ...of all moving parts Check that hydraulic and pneumatic connections are tight so that they do not cause dangerous leakage 4 9 CONNECTIONS Electrical connections The machine s internal connections are...

Страница 19: ...general lighting to guarantee the machine has a value of 200 and 300 lux at all points of the machine 5 5 VIBRATIONS Under operating conditions that comply with the in dications for proper use the vi...

Страница 20: ...g table shows the main technical specifi cations relating to the machine Parameters NOVATIG 403 DC PULSE Power supply three phases 400 V 50 60 Hz MAX current 31 5A Fuse 32A Noise emissions 70dB MAX po...

Страница 21: ...iece ensuring arc starting without any contact between the tungsten and workpiece The disadvan tage of HF ignition is that the high energy electrical pulse creates significant electrical and radio sig...

Страница 22: ...lding output between a high and low current output in a cyclical manner When used correctly this function has sub stantial benefits in the TIG welding process including greater weld penetration for le...

Страница 23: ...materials that have higher viscosity weld pool Higher pulse duty setting will give greater heat input while lower pulse duty will have the opposite effect MMA Parameter Setting Hot start 25 Hot start...

Страница 24: ...N FOR MMA WELDING 6 3 1 Set up installation for MMA Welding Connection of Output Cables Two sockets are available on this welding machine For MMA welding the electrode holder is shown be connected to...

Страница 25: ...er cable connected to the appropriate position not to pick the wrong voltage 11 With the corresponding input power supply terminal or socket good contact and prevent oxidation 12 With a multi meter me...

Страница 26: ...red 8 After completion of welding the Power Source should be left turned ON for 2 to 3 minutes This allows the fan to run and cool the internal components 9 Switch the ON OFF Switch located on the rea...

Страница 27: ...l of the power supply 2 4 seconds while at the same time turning the machine ON using the ON OFF switch on the back of the welding power supply 3 When the display on the front panel of the power suppl...

Страница 28: ...operation the front panel control on the power supply is still functional but the remote control panel or foot pedal has higher priority level 7 When the remote control panel or foot pedal is idles f...

Страница 29: ...time 6 6 START UP After turning on machine or line power conduct a careful visual inspection of the entire machine and make sure that no persons or material are obstruct ing its normal operation and t...

Страница 30: ...tenance The operations described below must be carried out in line with the schedules indicated IMPORTANT Failure to comply with the above shall exempt the manufacturer from any liability as specified...

Страница 31: ...them When reassembling the wire feeder roller after hav ing cleaned or replaced it make sure that the groove is aligned with the wire and that it corresponds to the diameter of the wire used Keep the...

Страница 32: ...ck water always on E12 No gas Red lamp always on E13 Under voltage Yellow lamp thermal protection always on E14 Over voltage Yellow lamp thermal protection always on E15 Over current Yellow lamp therm...

Страница 33: ...ic Equipment the user during disposal must dispose of the equipment in the appropriate authorised collection centres or re turn it still installed to the seller at the time of a new purchase IMPORTANT...

Страница 34: ...e Regulations is not yet definitive please contact the distributor and or the manufacturer for information on PROFESSIONAL WEEE disposal THE SYSTEM DESCRIBED IN THE MANUAL BE LONGS TO CATEGORY DOMESTI...

Страница 35: ...10 ANNEXES 10 1 WIRING DIAGRAMS 35 1 995 229 EN Rev 1 1 NOVATIG 403 DC PULSE...

Страница 36: ...UCTANCE 1 26 8 221 033 HF MOUNTING BOARD 1 27 8 292 010 HULL SENSOR 1 28 8 222 019 HF INDUCTANCE 1 29 8 223 077 HF ABSORBING PCB 1 30 8 295 070 EURO SOCKET 2 31 8 295 067 12 PIN SOCKET 1 32 8 291 053...

Страница 37: ...1 995 229 EN Rev 1 1 NOVATIG 403 DC PULSE 37...

Страница 38: ...1 995 229 EN Rev 1 1 NOVATIG 403 DC PULSE 38...

Страница 39: ...1 995 229 EN Rev 1 1 NOVATIG 403 DC PULSE 39...

Страница 40: ...SINCOSALD S r l Headquarters Offices via della Fisica 26 28 20864 Agrate Brianza MB Italy Tel 39 039 641171 Fax 39 039 6057122 export sincosald it www sincosald it...

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