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Appropriate safety devices must be provided for its 

operation in line with those required in the area of 

safety in the workplace.

IMPORTANT: The manufacturer cannot held liable 

for any damage to property, persons and/or animals 

caused by non-compliance with this provision.

To achieve an adequate level of safety, the electri-

cal system to which the machine is connected must 

provide, at the user's full charge, an earthing system 

according to the provisions of the user's country, a 

circuit breaker to protect the power supply socket 

with value ΔI (current variation) not less than 30mA 

and anything else for a correct execution in a work-

manlike manner, according to Laws and/or Technical 

standards in matters of safety in the workplace and 

electrical systems. Prepare connections for earthing 

the machine casing.

ATTENTION: These preparations are always the 

sole liability of the user and nothing can be attrib-

uted to the manufacturer for damage to proper-

ty, persons and/or animals due to poor electrical 

connections.

4.8.  ASSEMBLY/POSITIONING

WARNING: the assembly of any detached units 

and the installation of the machine must be car-

ried out exclusively by technicians authorised by 

the manufacturer.

To allow for correct operations, the machine must 

always be positioned in places that comply with 

the environmental conditions described in this 

manual. 

The machine must always be positioned in a per-

fectly levelled area; levelling can also be carried 

out using any adjustment systems present on the 

machine.

ATTENTION: The machine must be positioned so 

as not to obstruct the entry and exit of the air 

from the cooling slots. REDUCED FLOW OF AIR 

causes overheating and possible damage to in-

ternal parts. Keep at least 500 mm of free space 

around the device. 

IMPORTANT: Do not place any filtering device on 

the air intake passages of this welding machine. 

The warranty is void if any type of filtering device 

is used.

 

Do not lift the machine by the FEEDER or genera-

tor handles. 

The welder has a sturdy handle integrated in the 

frame for handling.

N.B. These lifting and handling devices com-

ply with the provisions prescribed by European 

standards. Do not use other devices such as lifting 

and handling equipment.

4.6.  STORAGE

In the case of inactivity, the machine must be stored 

in compliance with the following precautions:

 • Store the machine in an enclosed area accessible 

only to employees; the storage area must have a 

stable support surface with an adequate load co-

efficient and must be free of fire and/or explosion 

risk; it must have adequate humidity and temper-

ature and sufficient lighting.

 • Protect the machine from any impact and stresses;

 • Protect the machine from humidity and high tem-

peratures;

 • Ensure the machine does not come into contact 

with corrosive substances;

 • In the event of prolonged storage, periodically 

check that there are no variations in the condition 

of the packages.

4.7.  PREPARATIONS

Installation preparations

For the installation, it is necessary to prepare a manoeu-

vring area suited to the machine dimensions and se-

lected lifting means. The machine must be positioned 

so that it is ideally ergonomic and provides maximum 

safety in the work place: leave an area around it large 

enough to allow easy operations and handling of the 

material to be processed and for maintenance and ad-

justment operations to be carried out.

Before installing the machine, check that the selected 

area is suitable and has the necessary authorisations 

to carry out the activity, sufficiently ventilated and il-

luminated, with a stable and levelled support surface. 

For installations on a raised floor, check that the slab 

can withstand the load.

Electrical system preparation

Connection to the electrical system which powers and 

combines the synchronisation with other machines 

should be done by specialised and qualified staff fol-

lowing the wiring diagram and arrangements set out in 

Laws and/or Technical Standards currently in force for 

safety in workplaces and electrical installations.

17

1.995.229 EN - Rev. 1.1

NOVATIG 403 DC PULSE

Содержание NOVATIG 403 DC PULSE

Страница 1: ...Original instructions in Italian Please keep for future use 1 995 229 EN Rev 1 1 INSTRUCTION MANUAL for installation use and maintenance of welding machines MODEL NOVATIG 403 DC PULSE...

Страница 2: ...ARATION BY THE CUSTOMER 7 3 SAFETY 8 3 1 GENERAL SAFETY WARNINGS 8 3 2 INTENDED USE 12 3 3 CONTRAINDICATIONS FOR USE 13 3 4 HAZARDOUS AREAS 13 3 5 SAFETY DEVICES 13 3 6 SIGNS 13 3 7 RESIDUAL RISKS 14...

Страница 3: ...control 26 6 5 REMOTE CONTROL CONFIGURATION 27 6 5 1 Wireless remote control Configuration 27 6 5 2 Wire foot pedal Configuration 28 6 6 START UP 29 6 7 NORMAL STOP 29 6 8 DECOMMISSIONING 29 7 MAINTE...

Страница 4: ...PURPOSE OF THE INSTRUCTION MANUAL FOR USE AND MAINTENANCE This manual has been designed to provide the user with general knowledge of the machine and to allow it to be used safely This instruction man...

Страница 5: ...TRUCTION MANUAL The Instruction Manual must be carefully stored and must accompany the machine each time it changes hands throughout its life cycle It should be kept in good condition by handling it w...

Страница 6: ...t alternating current symbol Pos 15 Rated power voltage Pos 16 Maximum current in TIG welding Pos 17 Actual current in TIG welding Pos 18 Maximum current in MMA welding Pos 19 Actual current in MMA we...

Страница 7: ...1 2014 35 EV 9231 EEC 9368 EEC Standards EN IEC 61000 3 12 EN IEC 61000 3 11 EN IEC 61000 3 3 2 5 INFORMATION ON TECHNICAL ASSISTANCE The machines are covered by a warranty as provided for in the gen...

Страница 8: ...ts and safeguard safety can not be modified or removed but must be adequately safeguarded The user must promptly inform the employer or his 3 SAFETY 3 1 GENERAL SAFETY WARNINGS WARNING your safety dep...

Страница 9: ...rkingsonthecylinders Itisillegalanddangerous direct superior of any defects or anomalies presented on the mobile parts A Electric shock ELECTRIC SHOCK CAN BE FATAL All electric shocks are potentially...

Страница 10: ...solvent vapours can be drawn into the welding atmosphere or if radiant energy can penetrate into atmospheres containing even tiny amounts of trichloroethylene and perchlo rethylene Do not lift the cy...

Страница 11: ...achine must be correctly closed during the welding and cutting operations The welding ma H Moving parts can cause damage Moving parts such as the fan can cut fingers and hands and catch clothes Keep a...

Страница 12: ...rty chine must never be modified in any part except for modifications planned and authorised by the manu facturer and carried out by persons authorised by the manufacturer In particular the distance o...

Страница 13: ...lectrical bridges and or other means that exclude power parts of the machine 3 4 HAZARDOUS AREAS The work area pertaining to the operator which is substantially the entire perimeter of the machine is...

Страница 14: ...minimises the probability of accidents however during the use of the machine it is necessary to strictly observe the safety rules de scribed in this manual Explosion hazard This symbol indicates the...

Страница 15: ...the destination can be carried out by different means The packed machine must be properly anchored to the means of transport in order to avoid uncontrolled movements The shipment is always carried ou...

Страница 16: ...ked during unloading from the means of transport and until it is transferred to its destination IMPORTANT The Manufacturer cannot be held liable for damage caused to persons or property due to utilisi...

Страница 17: ...ift the machine by the FEEDER or genera tor handles The welder has a sturdy handle integrated in the frame for handling N B These lifting and handling devices com ply with the provisions prescribed by...

Страница 18: ...of all moving parts Check that hydraulic and pneumatic connections are tight so that they do not cause dangerous leakage 4 9 CONNECTIONS Electrical connections The machine s internal connections are...

Страница 19: ...general lighting to guarantee the machine has a value of 200 and 300 lux at all points of the machine 5 5 VIBRATIONS Under operating conditions that comply with the in dications for proper use the vi...

Страница 20: ...g table shows the main technical specifi cations relating to the machine Parameters NOVATIG 403 DC PULSE Power supply three phases 400 V 50 60 Hz MAX current 31 5A Fuse 32A Noise emissions 70dB MAX po...

Страница 21: ...iece ensuring arc starting without any contact between the tungsten and workpiece The disadvan tage of HF ignition is that the high energy electrical pulse creates significant electrical and radio sig...

Страница 22: ...lding output between a high and low current output in a cyclical manner When used correctly this function has sub stantial benefits in the TIG welding process including greater weld penetration for le...

Страница 23: ...materials that have higher viscosity weld pool Higher pulse duty setting will give greater heat input while lower pulse duty will have the opposite effect MMA Parameter Setting Hot start 25 Hot start...

Страница 24: ...N FOR MMA WELDING 6 3 1 Set up installation for MMA Welding Connection of Output Cables Two sockets are available on this welding machine For MMA welding the electrode holder is shown be connected to...

Страница 25: ...er cable connected to the appropriate position not to pick the wrong voltage 11 With the corresponding input power supply terminal or socket good contact and prevent oxidation 12 With a multi meter me...

Страница 26: ...red 8 After completion of welding the Power Source should be left turned ON for 2 to 3 minutes This allows the fan to run and cool the internal components 9 Switch the ON OFF Switch located on the rea...

Страница 27: ...l of the power supply 2 4 seconds while at the same time turning the machine ON using the ON OFF switch on the back of the welding power supply 3 When the display on the front panel of the power suppl...

Страница 28: ...operation the front panel control on the power supply is still functional but the remote control panel or foot pedal has higher priority level 7 When the remote control panel or foot pedal is idles f...

Страница 29: ...time 6 6 START UP After turning on machine or line power conduct a careful visual inspection of the entire machine and make sure that no persons or material are obstruct ing its normal operation and t...

Страница 30: ...tenance The operations described below must be carried out in line with the schedules indicated IMPORTANT Failure to comply with the above shall exempt the manufacturer from any liability as specified...

Страница 31: ...them When reassembling the wire feeder roller after hav ing cleaned or replaced it make sure that the groove is aligned with the wire and that it corresponds to the diameter of the wire used Keep the...

Страница 32: ...ck water always on E12 No gas Red lamp always on E13 Under voltage Yellow lamp thermal protection always on E14 Over voltage Yellow lamp thermal protection always on E15 Over current Yellow lamp therm...

Страница 33: ...ic Equipment the user during disposal must dispose of the equipment in the appropriate authorised collection centres or re turn it still installed to the seller at the time of a new purchase IMPORTANT...

Страница 34: ...e Regulations is not yet definitive please contact the distributor and or the manufacturer for information on PROFESSIONAL WEEE disposal THE SYSTEM DESCRIBED IN THE MANUAL BE LONGS TO CATEGORY DOMESTI...

Страница 35: ...10 ANNEXES 10 1 WIRING DIAGRAMS 35 1 995 229 EN Rev 1 1 NOVATIG 403 DC PULSE...

Страница 36: ...UCTANCE 1 26 8 221 033 HF MOUNTING BOARD 1 27 8 292 010 HULL SENSOR 1 28 8 222 019 HF INDUCTANCE 1 29 8 223 077 HF ABSORBING PCB 1 30 8 295 070 EURO SOCKET 2 31 8 295 067 12 PIN SOCKET 1 32 8 291 053...

Страница 37: ...1 995 229 EN Rev 1 1 NOVATIG 403 DC PULSE 37...

Страница 38: ...1 995 229 EN Rev 1 1 NOVATIG 403 DC PULSE 38...

Страница 39: ...1 995 229 EN Rev 1 1 NOVATIG 403 DC PULSE 39...

Страница 40: ...SINCOSALD S r l Headquarters Offices via della Fisica 26 28 20864 Agrate Brianza MB Italy Tel 39 039 641171 Fax 39 039 6057122 export sincosald it www sincosald it...

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