background image

Base current setting indicator (5)

Only available when pulse mode (12) is selected. Sets 

the current of the low/ base pulse. Unit(A) and setting 

range (5-320A/400A).

Down slope setting indicator (6)

When the trigger is released, the welding current 

will reduce gradually over the time selected down 

to 0. This allows the operator to complete the weld 

without leaving a ‘crater’ at the end of the weld pool. 

Unit(S) and setting range (0-10S).

End current setting indicator (7)

Available in 4T trigger mode, sets a welding current  

5-100% of the main welding current activated when 

the trigger is held on to ‘unlatch’ the trigger before 

the weld is finished. If downslope (6) is set, the cur-

rent will go through the downslope period before 

going to the end current set. When the trigger is re-

leased, the arc will stop.

Post gas flow setting indicator (8)

Controls the period of time the shielding gas contin-

ues to flow for after the arc is stopped. This protects 

the weld area and torch tungsten from contamina-

tion while it is still hot enough to react with atmo-

spheric gases, after the weld is finished. Unit(S) and 

setting range (0-10S).

Pulse width setting indicator (9)

Only available when pulse mode (12) is selected. 

Sets the time proportion as a percentage between 

the peak current and base current when using pulse 

mode. Neutral setting is 50%, the time period of the 

peak current and base current pulse is equal. High-

er pulse duty setting will give greater heat input, 

while lower pulse duty will have the opposite effect. 

Unit(%) and setting range (5-95%).

Pulse frequency setting indicator (10)

Only available when pulse mode (12) is selected. Sets 

the rate that the welding output alternates between 

the peak and base current settings. Unit(Hz) and set-

ting range (0.5-200Hz).

Pulse mode ‘off’ indicator (11)

Pulse mode ‘On’ indicator (12)

Pulse welding

Pulse welding mode switches the welding output 

between a high and low current output in a cyclical 

manner. When used correctly this function has sub-

stantial benefits in the TIG welding process including 

greater weld penetration for less work heat input and 

greater control of the weld pool. 

The basic theory for setting the base current using 

TIG 2T/4T Trigger Control (20)

2T mode the trigger is pulled and held on to activate 

the welding circuit, when the trigger is released, the 

welding circuit stops. 4T is known as ‘latching’ mode. 

The trigger is pulled once and released to activate the 

welding circuit, pulled and released again to stops 

the welding circuit. This function is useful to longer 

welds as the trigger is not required to be held on con-

tinuously. TIG series of welding machines also has 

more advanced current controls that can be used in 

4T mode.

Parameter Select/ Adjust Knob (22)

Switch between welding parameter settings by 

pressing this knob, adjust by turning the knob. Value 

of the parameter selected will be shown on the digi-

tal multifunction display (18).

TIG Parameter Setting

4

5

6

3

9

8

1 2

10

7

Pre gas flow setting indicator (1) 

Controls the period shielding gas will flow for when 

the torch is triggered before the arc starts. This purg-

es the work area of atmospheric gas which could con-

taminate the weld before the weld starts. Unit(S) and 

setting range (0-2S).

Start current setting indicator (2)

Available in 4T trigger mode, sets a welding current 

5-100% of the main welding current activated when 

the trigger is held on to ‘latch’ the trigger before the 

main weld current is started. Once the trigger is re-

leased, the current  will go through the upslope (3) 

period if it is set, to the main welding current (4). 

Up slope setting indicator (3)

When the trigger is activated, the welding current 

will increase gradually over the time selected up to 

the set main welding current (4). Unit(S) and setting 

range (0-10S).

TIG welding current setting indicator (4)

Sets the main welding current . Unit(A) and setting 

range (5-320A/400A).

22

1.995.229 EN - Rev. 1.1

NOVATIG 403 DC PULSE

Содержание NOVATIG 403 DC PULSE

Страница 1: ...Original instructions in Italian Please keep for future use 1 995 229 EN Rev 1 1 INSTRUCTION MANUAL for installation use and maintenance of welding machines MODEL NOVATIG 403 DC PULSE...

Страница 2: ...ARATION BY THE CUSTOMER 7 3 SAFETY 8 3 1 GENERAL SAFETY WARNINGS 8 3 2 INTENDED USE 12 3 3 CONTRAINDICATIONS FOR USE 13 3 4 HAZARDOUS AREAS 13 3 5 SAFETY DEVICES 13 3 6 SIGNS 13 3 7 RESIDUAL RISKS 14...

Страница 3: ...control 26 6 5 REMOTE CONTROL CONFIGURATION 27 6 5 1 Wireless remote control Configuration 27 6 5 2 Wire foot pedal Configuration 28 6 6 START UP 29 6 7 NORMAL STOP 29 6 8 DECOMMISSIONING 29 7 MAINTE...

Страница 4: ...PURPOSE OF THE INSTRUCTION MANUAL FOR USE AND MAINTENANCE This manual has been designed to provide the user with general knowledge of the machine and to allow it to be used safely This instruction man...

Страница 5: ...TRUCTION MANUAL The Instruction Manual must be carefully stored and must accompany the machine each time it changes hands throughout its life cycle It should be kept in good condition by handling it w...

Страница 6: ...t alternating current symbol Pos 15 Rated power voltage Pos 16 Maximum current in TIG welding Pos 17 Actual current in TIG welding Pos 18 Maximum current in MMA welding Pos 19 Actual current in MMA we...

Страница 7: ...1 2014 35 EV 9231 EEC 9368 EEC Standards EN IEC 61000 3 12 EN IEC 61000 3 11 EN IEC 61000 3 3 2 5 INFORMATION ON TECHNICAL ASSISTANCE The machines are covered by a warranty as provided for in the gen...

Страница 8: ...ts and safeguard safety can not be modified or removed but must be adequately safeguarded The user must promptly inform the employer or his 3 SAFETY 3 1 GENERAL SAFETY WARNINGS WARNING your safety dep...

Страница 9: ...rkingsonthecylinders Itisillegalanddangerous direct superior of any defects or anomalies presented on the mobile parts A Electric shock ELECTRIC SHOCK CAN BE FATAL All electric shocks are potentially...

Страница 10: ...solvent vapours can be drawn into the welding atmosphere or if radiant energy can penetrate into atmospheres containing even tiny amounts of trichloroethylene and perchlo rethylene Do not lift the cy...

Страница 11: ...achine must be correctly closed during the welding and cutting operations The welding ma H Moving parts can cause damage Moving parts such as the fan can cut fingers and hands and catch clothes Keep a...

Страница 12: ...rty chine must never be modified in any part except for modifications planned and authorised by the manu facturer and carried out by persons authorised by the manufacturer In particular the distance o...

Страница 13: ...lectrical bridges and or other means that exclude power parts of the machine 3 4 HAZARDOUS AREAS The work area pertaining to the operator which is substantially the entire perimeter of the machine is...

Страница 14: ...minimises the probability of accidents however during the use of the machine it is necessary to strictly observe the safety rules de scribed in this manual Explosion hazard This symbol indicates the...

Страница 15: ...the destination can be carried out by different means The packed machine must be properly anchored to the means of transport in order to avoid uncontrolled movements The shipment is always carried ou...

Страница 16: ...ked during unloading from the means of transport and until it is transferred to its destination IMPORTANT The Manufacturer cannot be held liable for damage caused to persons or property due to utilisi...

Страница 17: ...ift the machine by the FEEDER or genera tor handles The welder has a sturdy handle integrated in the frame for handling N B These lifting and handling devices com ply with the provisions prescribed by...

Страница 18: ...of all moving parts Check that hydraulic and pneumatic connections are tight so that they do not cause dangerous leakage 4 9 CONNECTIONS Electrical connections The machine s internal connections are...

Страница 19: ...general lighting to guarantee the machine has a value of 200 and 300 lux at all points of the machine 5 5 VIBRATIONS Under operating conditions that comply with the in dications for proper use the vi...

Страница 20: ...g table shows the main technical specifi cations relating to the machine Parameters NOVATIG 403 DC PULSE Power supply three phases 400 V 50 60 Hz MAX current 31 5A Fuse 32A Noise emissions 70dB MAX po...

Страница 21: ...iece ensuring arc starting without any contact between the tungsten and workpiece The disadvan tage of HF ignition is that the high energy electrical pulse creates significant electrical and radio sig...

Страница 22: ...lding output between a high and low current output in a cyclical manner When used correctly this function has sub stantial benefits in the TIG welding process including greater weld penetration for le...

Страница 23: ...materials that have higher viscosity weld pool Higher pulse duty setting will give greater heat input while lower pulse duty will have the opposite effect MMA Parameter Setting Hot start 25 Hot start...

Страница 24: ...N FOR MMA WELDING 6 3 1 Set up installation for MMA Welding Connection of Output Cables Two sockets are available on this welding machine For MMA welding the electrode holder is shown be connected to...

Страница 25: ...er cable connected to the appropriate position not to pick the wrong voltage 11 With the corresponding input power supply terminal or socket good contact and prevent oxidation 12 With a multi meter me...

Страница 26: ...red 8 After completion of welding the Power Source should be left turned ON for 2 to 3 minutes This allows the fan to run and cool the internal components 9 Switch the ON OFF Switch located on the rea...

Страница 27: ...l of the power supply 2 4 seconds while at the same time turning the machine ON using the ON OFF switch on the back of the welding power supply 3 When the display on the front panel of the power suppl...

Страница 28: ...operation the front panel control on the power supply is still functional but the remote control panel or foot pedal has higher priority level 7 When the remote control panel or foot pedal is idles f...

Страница 29: ...time 6 6 START UP After turning on machine or line power conduct a careful visual inspection of the entire machine and make sure that no persons or material are obstruct ing its normal operation and t...

Страница 30: ...tenance The operations described below must be carried out in line with the schedules indicated IMPORTANT Failure to comply with the above shall exempt the manufacturer from any liability as specified...

Страница 31: ...them When reassembling the wire feeder roller after hav ing cleaned or replaced it make sure that the groove is aligned with the wire and that it corresponds to the diameter of the wire used Keep the...

Страница 32: ...ck water always on E12 No gas Red lamp always on E13 Under voltage Yellow lamp thermal protection always on E14 Over voltage Yellow lamp thermal protection always on E15 Over current Yellow lamp therm...

Страница 33: ...ic Equipment the user during disposal must dispose of the equipment in the appropriate authorised collection centres or re turn it still installed to the seller at the time of a new purchase IMPORTANT...

Страница 34: ...e Regulations is not yet definitive please contact the distributor and or the manufacturer for information on PROFESSIONAL WEEE disposal THE SYSTEM DESCRIBED IN THE MANUAL BE LONGS TO CATEGORY DOMESTI...

Страница 35: ...10 ANNEXES 10 1 WIRING DIAGRAMS 35 1 995 229 EN Rev 1 1 NOVATIG 403 DC PULSE...

Страница 36: ...UCTANCE 1 26 8 221 033 HF MOUNTING BOARD 1 27 8 292 010 HULL SENSOR 1 28 8 222 019 HF INDUCTANCE 1 29 8 223 077 HF ABSORBING PCB 1 30 8 295 070 EURO SOCKET 2 31 8 295 067 12 PIN SOCKET 1 32 8 291 053...

Страница 37: ...1 995 229 EN Rev 1 1 NOVATIG 403 DC PULSE 37...

Страница 38: ...1 995 229 EN Rev 1 1 NOVATIG 403 DC PULSE 38...

Страница 39: ...1 995 229 EN Rev 1 1 NOVATIG 403 DC PULSE 39...

Страница 40: ...SINCOSALD S r l Headquarters Offices via della Fisica 26 28 20864 Agrate Brianza MB Italy Tel 39 039 641171 Fax 39 039 6057122 export sincosald it www sincosald it...

Отзывы: