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 Centre for Biological Engineering 

 

Standard Operating Procedure  

 

 

 

 

 

 

 

SOP122 

 

Title:  Use and Maintenance of Sigma Refrigerated Centrifuge 3-16PK

 

 

Location: 

CBE Laboratory Unit (H21/22) 

 

Version 003   

Effective Date:  26

th

 June 2018 

Review 26

th

 June 2020 

 
Written by: Victoria Workman 
 

Reviewed by: P.Hourd 

Approved by: R/I.Temple 

 
 

Page 19 of 22 

 

 
B.1.6.3 Avoid moving defective and damaged components, unless it is necessary for 

decontamination of hazardous materials, and in any event retain all components and debris 
for inspection by the manufacturer's representative. 

 
B.1.6.4 Note all the details of the incident and any measures subsequently taken and inform the 

relevant authority of the laboratory. 

 
B.1.6.5 Do not use the centrifuge or the rotation assembly again until the necessary repairs and 

replacements have been completed and the manufacturer's representative has given an 
assurance that its safety is not impaired.’ The Appendix of BS 4402 goes on to deal with 
extra precautions required when centrifuging hazardous materials (see below). 

 
Rotors 

 
It is essential that rotors are properly handled, used and maintained. 
 
An ultracentrifuge rotor, for example, experiences 600,000 times the force of gravity. Each gram of it will 
effectively weigh over 600kg. Under these conditions a small flaw in part of it may lead to failure and the 
virtual explosion of the rotor within the centrifuge. 
 
The centrifugal forces cause rotors to stretch. At low and normal speeds the change of size is elastic and 
the rotor returns to its original size when stationary. At high or over speeds the elastic limit of the material 
may be exceeded and plastic deformation occurs. If this process recurs micro cracks may be formed and 
grow at high stress points within the rotor and subsequently cause catastrophic failure. 
 
Corrosion of the rotor by moisture or chemicals greatly reduces the level of stress at which micro cracks 
form and grow. This increases the probability of early failure (by corrosion fatigue or stress-corrosion 
cracking). For these reasons it is essential to conform to the manufacturer's conditions on maximum rotor 
speeds and maximum running times, and to follow closely their cleaning and maintenance procedures. 
 
Useful advice on the care of rotors is given in the cited references. The publication Centrifuges by L.W. 
Price, University of Cambridge, is particularly useful and contains the following list of some causes of rotor 
failure. 
 
1.  Misplaced trunnions on MSE Minors 

 

2.  Use of wrong accessories e.g. with horizontal rotors. In a laboratory where several makes of centrifuge 

are in use, it is possible to mix up accessories which are not interchangeable. Keep them separate. 

 
3.  Failure to reduce speed above sample specific gravity of 1.2.  
 
4.  Powdered glass in rotor. 
 
5.  Failure to use speed restriction curves to avoid recyrstallisation with CsC1 gradients. 
 
6.  Mis-hooked buckets on swinging bucket rotors. 

Содержание 3-16PK

Страница 1: ...UST be used for applications involving the centrifugation of infectious toxic or pathogenic material SPECIAL NOTES HEALTH SAFETY 2 1 Hazards associated with use of centrifuge Mechanical failure of rot...

Страница 2: ...he start If a rotor other than the preselected one is installed the system will display the installed rotor and the pre selection speed will be corrected if necessary x Use only the correct designated...

Страница 3: ...ey intend to carry out iv Shall record alarms adverse events non conformances or malfunction on the Preventative Maintenance of Centrifuges Record Section 6 and notify the Laboratory Manager Responsib...

Страница 4: ...efore each use NOTE Lifetime of the Rotor After 10 years the rotors and accessories must be inspected by the manufacturers The rotor must be scrapped if it has done 50 000 cycles for reasons of safety...

Страница 5: ...up to the maximum recommended by the manufacturer according to the head and accessories to be used or to the recommended reduced speed if the sample has a high density viii Follow the manufacturer s i...

Страница 6: ...Always consider all components e g inserts and trunnion rings when balancing There should be no more than 100g difference between buckets next to each other iii Avoid contaminating the outside of a s...

Страница 7: ...2018 Review 26th June 2020 Written by Victoria Workman Reviewed by P Hourd Approved by R I Temple Page 7 of 22 iii Insert the holders into the rotor ensuring that the holders fit correctly into the t...

Страница 8: ...of the option Rotor on the display ii Select the option by pressing or turning the right rotary knob Set will now flash iii Turn the right rotary knob until the desired rotor number is displayed iv P...

Страница 9: ...isplayed iv Press the right rotary knob to confirm the selected value If this is not done the value will be automatically reset to the last setting v When the maximum permissible speed of the rotor is...

Страница 10: ...field in front of the parameter Temp ii Select the option by pressing or turning the right rotary knob Set will now flash iii Turn the right rotary knob until the desired value is displayed iv Press t...

Страница 11: ...l for continuous run v The program will only be loaded if the actual temperature is above the set temperature vi The program runs until the set value is reached Then a sound signal is issued and the p...

Страница 12: ...ted with seals in place vi If the temperature of the chamber is below room temperature pre cool the rotor to the lower temperature before securing the rotor this will minimize the chance of it seizing...

Страница 13: ...otate the rotor by hand without the rotor fastening nut If the motor shaft does not turn around on a perpendicular axis the motor and motor shaft must be replaced Refit the rotor correctly after visua...

Страница 14: ...l grain of rice to the load bearing bolts of the rotor and the buckets vi After completion of the routine clean record the event the Preventative Maintenance of centrifuges Record Section 6 Consult th...

Страница 15: ...lly removed Rubber inserts must be carefully cleaned or replaced If a problem has occurred the following must be considered Glass particles in the rubber cushion will cause glass breakage again Glass...

Страница 16: ...he CBE website NOTE A Declaration of decontamination available in the Operators Manual may also be required 5 7 Centrifuge or Rotor Decommissioning Checklist i If the centrifuge or rotor needs to be d...

Страница 17: ...British Standard can expel debris or even move bodily for a distance of several metres in the event of mechanical failure While considerable effort goes into the design and construction of centrifuge...

Страница 18: ...manufacturer s instructions for starting and where the control is not automatic for increasing the speed of rotation B 1 4 6 Allow the rotation assembly to come to rest before attempting to open the...

Страница 19: ...on of the rotor within the centrifuge The centrifugal forces cause rotors to stretch At low and normal speeds the change of size is elastic and the rotor returns to its original size when stationary A...

Страница 20: ...ach bucket Centrifuging Hazardous Materials Hazardous materials must be centrifuged in the proper type of sealed container The basic principle of safe containment is an air tight leak proof seal Most...

Страница 21: ...Unit H21 22 Version 003 Effective Date 26th June 2018 Review 26th June 2020 Written by Victoria Workman Reviewed by P Hourd Approved by R I Temple Page 21 of 22 Remember that it is important to follow...

Страница 22: ...rms from the SOP These are now on the CBE website iii Amendment to forms The QS Form 003 Preventative Maintenance of centrifuges now referenced in place of other inspection cleaning forms iv 5 5 3 Add...

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