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to come out the vent line!  Re-connect the fuel lines and you are
ready to start the engine.

44) When using a glow engine it is best to seal the battery hatch

to keep exhaust and fuel residue out of the fuselage.  The reason
we built a hatch into this airplane was to provide access to the
battery compartment when using an electric motor.  Obviously,
you do not need access to that area.  We recommend simply tack
gluing the hatch in place with a couple small tabs of glue.  Then
seal over the seams with either clear tape or white covering ma-
terial (not supplied).  

45) 2-STROKE THROTTLE PUSHROD

a) The first step is to install your throttle servo in the fuselage,

using the rubber grommets, eyelets, and screws that came with
the servo.  Mount the throttle servo in the front opening of the
servo tray, with the servo control arm to the front.

b) The supplied throttle pushrod assembly consists of a wire

pushrod running inside a nylon pushrod tube.  On the threaded
end of the pushrod you will have a Metal RC Clevis.  For a typical
2-stroke installation we prefer to connect this end of the pushrod
to the throttle servo arm.  The plain end of the pushrod wire will
connect to the carburetor using a Metal Pushrod Keeper, which
allows you to easily adjust the overall length of the pushrod at the
carburetor.

c) Install the Metal Pushrod Keeper in the engine's carburetor

control arm, with one hex nut on each side of the arm.  Note: You
will probably need to drill out the hole in the carb arm with a 5/64"
dia. (or #47) drill bit to accept the threaded portion of the Pushrod
Keeper.  Tighten the hex nuts securely against each side of the
carburetor arm.  Be sure to put a small drop of thread locker on
the last hex nut.  After the hex nuts are tightened against the arm,
the barrel of the Pushrod Keeper should still be free to rotate.

d) Slide the plain end of the wire pushrod into the airplane from

the back, steering it under the leading edge former, then through
the slotted hole in the firewall.

e) Next slide the Nylon Throttle Pushrod Tube over the plain

end of the pushrod wire at the engine.  Keep sliding the tube back
over the pushrod wire, through the hole in the firewall, and keep

sliding it back until approximately 1/2" of the nylon tube remains
in front of the firewall.

f) Now slip the plain end of the pushrod wire inside the pushrod

keeper.  Clip the metal RC clevis onto the servo arm and set the
servo in the middle of its travel.  Set the carb in the middle of its
travel, and then tighten the set screw in the end of the pushrod
keeper.

g) Turn on your radio and check the operation of the throttle

pushrod.  Make adjustments as needed to get full range of carbu-
retor travel.  You can adjust the overall length of the pushrod with
the RC Clevis or with the Pushrod Keeper.  Use the EPA (End
Point Adjustment) feature of your transmitter to accurately dial-in
the desired amount of servo travel.  Also make sure there is no
binding in the throttle linkage, which could cause unnecessary
battery drain.

h) When satisfied with the installation, glue the nylon pushrod

tube  permanently  to  the  firewall  with  epoxy  or  silicone  sealer.
Note: You may find it necessary to support the servo end of the
nylon pushrod tube with a scrap of balsa, plywood, or foam - to
keep the pushrod from flexing. 

     i)  Ideally,  this  is  the  range  of  throttle  moment  you  want  to

achieve:

46) 4-STROKE THROTTLE PUSHROD

4-Stroke glow engines typically have their carburetor on the back
of the engine.  This puts the throttle arm very close to the firewall
of the airplane.  They also often have the carb arm on the left side
of the airplane, instead of on the right like most 2-stokes.  Note
that the location for the throttle servo in the plywood tray is on the
right side of the airplane.  If you plan to use a 4-stroke engine, it
may be necessary to relocate the throttle servo and the supplied
rigid wire throttle pushrod over to the left side of the airplane.  Or
you can leave the throttle servo on the right and use an after-mar-
ket flexible cable type pushrod (not supplied) to get to the left side
of the 4-stroke engine.

47) COWLING

An opening needs to be made in the top of the cowling to clear
the engine cylinder head and carburetor.  Don't be tempted to
quickly dive in with a knife and start removing large chunks of ma-
terial.  You will achieve a lot better result if you take the time to de-

STICK FORWARD

TRIM FORWARD

HIGH SPEED

STICK BACK

TRIM FORWARD

GOOD IDLE

STICK BACK

TRIM BACK

KILL ENGINE

Содержание Kadet Senior Sport

Страница 1: ...ight 8 8 5 lbs 2720 2950 g Wing Loading 12 0 13 0 oz sq ft 36 39 g dm2 Radio 4 Channel with 5 Standard Servos Glow Power 40 53 cu in 6 5 8 7 cc 2 Stroke Engine 50 61 cu in 8 1 10 cc 4 Stroke Engine Electric Power Brushless Outrunner Motor 600 1100w 500 800kv 42 50mm case dia 60 75A Speed Control ESC 4 6s 4000 5000 mah Lipo Battery Pack Shown with optional 2 Spinner not included ...

Страница 2: ...ER MOTOR The KADET SENIOR SPORT has been flown with motors rated from 600 to 1100 watts While this range is quite wide it illlus trates the versatility of the KADET s light wing loading This air plane can fly with minimal power for realistic flight or with extra ASSEMBLY MANUAL INTRODUCTION Congratulations on your purchase of the KADER SENIOR SPORT ARF The SIGKADET SENIOR has a long and illustriou...

Страница 3: ...amps and damaging your ESC or motor OUR FLIGHT TEST REPORT After extensive test flying our favorite setup for the KADET SEN IOR is the Himax 5018 530 530 KV brushless motor with a 75 amp ESC 5S 5000 mah lipo battery pack and an APC 12x8E propeller This combination gave outstanding flight performance with flight times around 8 10 minutes depending of course on throttle management Your results may v...

Страница 4: ...x Nuts for throttle servo connector 2 240mm long Plastic Cinch Straps 1 Small Balsa Block for fuel tank stop Your KADET SENIOR ARF is covered with Oracover a premium quality covering made in Germany and sold in the U S by Hanger 9 as Ultracote Colors Oracover 10 White Ultracote HANU870 and Oracover 29 Transparent Red Ultracote HANU950 or Oracover 59 Transparent Blue Ultracote HANU954 If sometime i...

Страница 5: ... your call The obvious benefit to leaving the wing panels separate is the fact that they can be easily transported or stored To help protect your wings during the following steps we recom mend that you cover your work surface with a soft cloth or piece of soft cell foam INSTALLING THE AILERON SERVOS For the following steps you will need 1 Right Wing Panel 1 Left Wing Panel 1 Aluminum Tube Wing Joi...

Страница 6: ...e aileron down and hold it in this position Remove the pins from one hinge and then carefully apply 3 4 drops of Thin CA glue directly onto the hinge in the gap You will notice that the glue is quickly wicked into the slot as it penetrates both the wood and the hinge We suggest using a fine tipped applicator on the glue bottle to better control the flow of glue e Turn the part over and glue the ot...

Страница 7: ...Then test fit the wing assembly on the fuselage The tab that is formed by the two panels at the center leading edge fits into the cutout in the front fuselage former At the rear two M6 5 x 30mm nylon wing bolts secure the wing to the fuselage If you encounter any difficulties mounting the wing to the fuselage find the problem and fix it now Then remove the wing from the fuse lage and set it aside ...

Страница 8: ...d 1 Fuselage 1 Wing 1 Stabilizer Elevator set 1 Vertical Fin Rudder Set 2 M6 5 Nylon Wing Bolts 1 Tailwheel Assembly 2 M3 x 12 mm Screws 2 Nylon Control Horns with Retaining Plates 6 M2 x 14 mm Screws 12 Remove the elevator and hinges from the stabilizer and el evator and set them aside for now Test fit the stabilizer on the fuselage Notice that the covering has been removed from both the fuselage...

Страница 9: ...u get to the 90 degree bend rotate the wire up so you can continue to slide the long shank of the wire inside the fuselage c Keep sliding the wire in until the short top leg exits the slot in the stabilizer d Hold the nylon tailwheel bearing in place on the bottom of the fuselage Mark the mounting hole locations and then drill 1 16 dia pilot holes in the fuselage Then screw the bearing in place wi...

Страница 10: ...e servo opening in the front right side of the tray is for the throttle servo in a glow installation Be sure to drill pilot holes through the plywood tray for the mounting servo mounting screws 22 Mount your receiver in a place of your choosing If using a glow engine it is recommended that you wrap the receiver in foam rubber to protect it from vibrations 23 If you are using a receiver battery pac...

Страница 11: ...he back of the clevis 25 Locate the pushrod exit hole for the elevator inside the rear of the fuselage and repeat step 24 in its entirety to install the el evator pushrod Skip this section if your using a glow engine power setup For this section you will the Fuselage and 1 Fiberglass Cowling 4 M3 x 10mm Screws 1 Plywood Electric Motor Mount 1 Balsa Triangle Stock 4 M4 x 20mm Socket Head Bolts 4 M4...

Страница 12: ... of the firewall to line up with the marks Make sure you end up with the firewall straight and square in the box If it is not recheck your marks and adjust as necessary e Tack glue the firewall in place Recheck once more to make sure that the front of the firewall is at the correct distance from the back of the motor mount box That distance plus the length of your motor must equal 4 1 4 When satis...

Страница 13: ...rop shaft is centered in the hole Use low tack tape to hold the cowling in place for the next step b Use a 5 64 or 45 bit to drill a pilot hole for the top left cowl mounting screw Center the drill in the hole in the cowling and drill into the fuselage side Install an M3 x 10mm screw in the pilot hole do not over tighten the screw c Recheck the position of the cowling and make any adjust ments nee...

Страница 14: ... Hex Nut 1 Metal Pushrod Keeper with Set Screw and Hex Nuts 1 Metal RC Clevis 1 small piece of Fuel Tubing for clevis 2 Hook Loop Velcro Straps You will also need to acquire these items not supplied 1 R C Engine and suitable Propeller 4 Socket Head Engine Mounting Bolts to fit engine 4 Lock Nuts for engine mounting bolts 4 Flat Metal Washers for engine mounting bolts 3 6 in lengths of Silicone Fue...

Страница 15: ... Double check to make sure that the engine is pointing exactly straight forward and then carefully mark the locations of the engine mounting holes on to the beams of the engine mounts 41 Now set your engine aside and unbolt the engine mounts from the firewall Drill clearance holes for your engine mounting bolts all the way thru the engine mount beams at the four locations you marked in the previou...

Страница 16: ...wire through the hole in the firewall and keep sliding it back until approximately 1 2 of the nylon tube remains in front of the firewall f Now slip the plain end of the pushrod wire inside the pushrod keeper Clip the metal RC clevis onto the servo arm and set the servo in the middle of its travel Set the carb in the middle of its travel and then tighten the set screw in the end of the pushrod kee...

Страница 17: ...nce Tape the cowling in correct position using a low tack tape e At the rear of the cowl there are four small pre drilled mount ing holes two on each side of the airplane Use a 1 16 drill bit to make a guide hole through one of the cowl mounting holes and into the fuselage side Install an M2 6 x 10mm PWA Screw into the drilled hole and screw it in place do not over tighten the screw Recheck the ov...

Страница 18: ...il end of the fuselage If the airplane sits on your fingertips with the tail down it is tail heavy DO NOT ATTEMPT TO FLY IT A tail heavy model is very dangerous and will most likely crash Weight will have to be added to the nose of the model to bring it into balance The weights can be glued to the front of the firewall or inside the cowl ing There are also spinner weights available for tail heavy ...

Страница 19: ...l test flight you may find that you need a little down trim in the elevator to get your KADET SENIOR to fly level This is not uncommon and is perfectly normal for a flat bottom airfoil airplane Flat bottom airfoils are very speed sensitive i e the faster the airplane flies the more it wants to climb Airplanes like the KADET SENIOR with a very light wing loading also have a very wide speed range Th...

Страница 20: ...et Montezuma IA 50171 0520 USA PHONE 1 641 623 5154 FAX 1 641 623 3922 SIG WEB SITE www sigmfg com SIG E MAIL mail sigmfg com LIMIT OF LIABILITY The craftsmanship attention to detail and actions of the builder flyer of this model airplane kit will ultimately determine the airworthiness flight performance and safety of the finished model SIG MFG CO s obli gation shall be to replace those parts of t...

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