BA 5200 EN 08/2010
10.
Maintenance and repair
Observe the instructions in section 3, "Safety instructions", and in section 9, "Faults, causes and remedy"!
10.1
General notes on maintenance
All maintenance and repair work must be done with care and by duly trained and qualified personnel only.
The following applies to all work in item 10.2:
Switch the gear unit and addon components off.
Secure the drive unit to prevent it from being started up unintentionally.
Attach a warning notice to the start switch!
The periods indicated in table 13 depend on the conditions under which the gear unit
is operated. Only average periods can therefore be stated here. These refer to:
a daily operating time of
24 h
a duty factor “ED” of
100 %
an inputdrive speed of
1500 1/min
Operating temperature of
90 °C (mineral oil only)
The operator must ensure that the intervals stated in table 13 are adhered to.
This also applies if the maintenance work is included in the operator’s internal
maintenance schedules.
Table 13:
Maintenance and repair work
Maßnahmen
Fristen
Bemerkungen
Check oil temperature
Daily
Check for unusual gearunit noise
Daily
Check oil level
Monthly
‐ Middle of the oilsight glass
Top mark on the oil dipstick
Check gear unit for leaks
Monthly
Test the water content of the oil
After approx. 400 operating hours,
at least once per year
see item 10.1.1
Perform the first oil change
Approx. 400 operating hours
after startup
see item 10.2.2
Perform subsequent oil changes
Every 24 months or
10000 operating hours
see item 10.2.2
Clean the oil filter
Every 3 months
see item 10.2.2
Clean the breather screw
Every 3 months
see item 10.2.3
Clean the gear unit
Depending on requirements,
at least every 2 years
See item 10.2.4
Clean fan and gear unit
Depending on requirements,
at least every 2 years
see item 10.2.5
Refill Taconite seals with grease
Every 3000 operating hours
or at least every 6 months
see item 10.2.6
