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INTRODUCTION

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INTRODUCTION

About Your New Sander

Your new SHOP FOX

®

Sander has been specially designed to provide many years of trouble-free service.

Close attention to detail, ruggedly built parts and a rigid quality control program assure safe and reli-
able operation.

The Model W1689 is a very versatile and easy to use sander. The wide belt sanding action combined with
the pneumatic oscillation produces near finish quality results every time.

Woodstock International, Inc. is committed to customer satisfaction in providing this manual. It is our
intent to make sure all the information necessary for safety, ease of assembly, practical use and dura-
bility of this product be included.

If you should have any comments regarding this manual, please feel free to contact us at:

Woodstock Service and Support

We stand behind our machines! In the event that a defect is found, parts are missing or questions arise
about your machine, please contact Woodstock International Service and Support at 1-360-734-3482 or
send e-mail to: [email protected]. Our knowledgeable staff will help you troubleshoot
problems, send out parts or arrange warranty returns.

Woodstock International, Inc.

Attn: Technical Department

P.O. Box 2309

Bellingham, WA 98227

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Содержание W1689

Страница 1: ...APPROVAL OF WOODSTOCK INTERNATIONAL INC Printed in Taiwan ONLINE MANUAL DISCLAIMER THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED THE MACHI...

Страница 2: ...ls are Lead from lead based paints Crystalline silica from bricks cement and other masonry products Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending...

Страница 3: ...ion 15 4 ADJUSTMENTS 16 General Information 16 Oscillation Timing 16 17 Oscillation Speed 17 Oscillation Return 17 18 Limit Switches 18 Platen Depth 19 Pressure Rollers 19 20 Pressure Roller Tension 2...

Страница 4: ...iding this manual It is our intent to make sure all the information necessary for safety ease of assembly practical use and dura bility of this product be included If you should have any comments rega...

Страница 5: ...toring and returning the product This is Woodstock International Inc s sole written warranty and any and all warranties that may be implied by law including any merchantability or fitness for any part...

Страница 6: ...ional safety standards while operating this machine 5 Avoid dangerous environments Do not operate this machine in wet or open flame environments Airborne dust particles could cause an explosion and se...

Страница 7: ...and balance at all times 18 Do not leave machine unattended Wait until it comes to a complete stop before leaving the area 19 Perform machine maintenance and care Follow lubrication and accessory atta...

Страница 8: ...sander at the operator 6 Never allow anyone to stand directly in front or behind the path of the stock as it is being fed through the sander The stock may be ejected at a high rate of speed and could...

Страница 9: ...ial Injuries Figure 1 Correct operation Figure 2 DO NOT operate without safety glasses dust mask Figure 3 DO NOT stand behind workpiece Figure 4 DO NOT operate with door open Figure 5 DO NOT allow han...

Страница 10: ...single phase sanding motor and a 1 4 HP 220V feed motor Both of these motors combined draw approximately 27 8 amps under load Use a 30 amp circuit breaker in a circuit that has wiring rated to handle...

Страница 11: ...ps Screwdriver 1 10 Piece Hex Wrench Set 1 Door Handles 2 Platen 1 Platen Puller 1 Handwheel Handle 1 Sanding Belt 180 1 Sanding Belt 240 1 Item Qty Figure 7 These are the loose parts shipped with the...

Страница 12: ...g shipment For optimum performance from your machine make sure you clean all moving parts or sliding contact surfaces that are coated Clean this grease off with a solvent cleaner or citrus based degre...

Страница 13: ...le Install the handle on the handwheel as fol lows 1 Make sure that the jam nut is threaded com pletely onto the handle 2 Use a flat head screwdriver to thread the handle all the way into the handwhee...

Страница 14: ...ide Figure 9 shows the correct insertion of the platen When the platen is inserted correctly it must be set even with the sanding belt rollers as fol lows 1 Lower the conveyor table down as far as it...

Страница 15: ...cleaned as described in Cleaning Machine instructions from the metal sanding belt rollers Pay special attention to the direction of the arrows on the inside of the sanding belt These arrows show the...

Страница 16: ...power 2 Make sure that the platen is even with the sanding belt rollers before continuing 3 Obtain a board of uniform thickness that is at least 24 long Place the board in the cen ter of the conveyor...

Страница 17: ...e this volume of dust or dust buildup will affect the performance of your sander A fine layer of dust may be present on your stock as it comes out of the sander This is nor mal Figure 14 Dust collecti...

Страница 18: ...move in one direction as it moved in the other direc tion Time the oscillation as follows 1 With the sanding belt installed and properly tensioned open both access doors on the upper part of the sand...

Страница 19: ...balanced before adjusting the speed To increase the speed turn the valve coun terclockwise To decrease the speed turn the valve clock wise After the speed has been set tighten the jam nut under the va...

Страница 20: ...side during oscillation Adjust the limit switches as follows 1 Release the belt tension center the sanding belt on the top roller then tension the belt again 2 Measure the distance from the edge of th...

Страница 21: ...uches the straightedge and thus is even with both sanding belt rollers Pressure Rollers The pressure rollers can be adjusted in two ways the depth and the tension For proper depth the front pressure r...

Страница 22: ...able up until the boards barely touch the sanding belt This is an important reference point Notice the table hand wheel position and make a mental note of its location for the next adjustment 7 Turn t...

Страница 23: ...n both access doors on the upper part of the sander and locate the tension springs shown in Figure 22 4 The position of the nut on the adjustment bolt controls the spring tension Turn the nut clockwis...

Страница 24: ...not become misaligned 4 When the tension is correct run the belt for at least three minutes to check the tracking before resuming sanding operations Feed Belt Tracking If you notice that the feed belt...

Страница 25: ...ntil the problems are cor rected Always wear a dust mask in addition to using a dust collector This machine produces sawdust that may cause allergic reac tions or respiratory prob lems Always wear saf...

Страница 26: ...nts out which sprockets are responsible for which speeds Change the feed belt speeds as follows 1 Unplug the power from the sander 2 Remove the feed belt motor cover by taking out the cap screw that s...

Страница 27: ...prema ture paper wear paper tearing and undesirable finished results Basic sanding operations are performed as follows 1 Put on safety glasses and a dust mask and start the dust collector 2 Make the...

Страница 28: ...his position is moderate relative to grit size Platen Down The platen is moved below the sanding rollers With the platen down the work piece contact with the sandpaper is only made at the platen This...

Страница 29: ...rmance Make a habit of inspecting your machine each time you use it Check for the following condi tions and repair or replace when necessary Loose mounting bolts Worn switch Worn or damaged cords and...

Страница 30: ...Install the new graphite pad making sure that it is wrapped in the same direction as the old pad and re install the clamp bar and screws Platen Graphite To increase working life of your sanding belts...

Страница 31: ...platen knob by loosening the setscrew near its dial 5 Remove the two setscrews that secure the dial plate to the casting and then remove the two large cap screws that secure the top of the casting 6 P...

Страница 32: ...ite pad Measure the thickness of each pad with a fine ruler If either of the pads is below 1 8 then replace both Replace the brake pads as follows 1 Unplug the sander from the power source and shut of...

Страница 33: ...pth of cut 2 Dull sanding belt 1 Excessive depth of cut 1 Feed table not parallel to sanding roller 2 Feed belt is worn 1 Pressure rollers set too high 2 Dirty feed belt 3 Feed belt is worn 1 Pressure...

Страница 34: ...have incorrect tension 2 Conveyor rollers contaminated with dirt or dust 1 Air pressure incorrect 2 Air leak in system 3 Brake rotor contaminated with oil 4 Brake pads worn out 1 Brakes severely worn...

Страница 35: ...220 Volt Single Phase 12 13 3 3 5 5 U2 V2 W2 EMERGENCY STOP LIMIT SWITCH MAIN MOTOR FEED BELT MOTOR 3 4 2 1 6 3 2 5 4 1 6 5 4 3 2 1 U1 V1 W1 3 4 2 1 3 4 2 1 BELT LIMIT SWITCH...

Страница 36: ...10 11 14 15 R E S E T R ESE T 14 13 22 21 SAND I N G B E L T S T A R T 13 14 21 22 X1 X2 S T A R T FEED B E L T 13 14 21 22 X1 X2 SAND I N G B E L T S T O P 14 13 22 21 S T O P FEED B E L T 14 13 22...

Страница 37: ...5 6 8 9 10 11 14 15 12 13 3 3 5 5 U2 V2 W2 R S T U1 V1 W1 TO MAIN MOTOR 220V POWER THIS TERMINAL TO REMAIN BLANK 21 26 29 23 RESET FN1853 39 A R C 31 1 3 1 7 1 9 1 5 RESET FN1853 39 A R C 2 1 2A FUSES...

Страница 38: ...regarding Woodstock International Inc s warranty and return policy Should a problem arise we recommend that you keep your proof of purchase with your manual If you need additional technical informatio...

Страница 39: ...89003 PHILLIPS SCREWDRIVER 4 X1689004 TOOL BOX 5 X1689005 ACCESS DOOR HANDLE 6 X1689006 PLATEN TOOL 7 XPWR1719 COMBO WRENCH 17 19MM 8 XPWR1113 COMBO WRENCH 11 13MM 9 XPWR810 COMBO WRENCH 8 10MM 10 X16...

Страница 40: ...134 159 133 104 141 135 111 131 103 105 136 106 137 132 107 138 108 125 102 130 156 140 129 109 139 145 113 144 142 146 152 114 143 155 116 147 117 120 121 119 42 150 158 127 157 128 126 161 123 118...

Страница 41: ...8 XPSS13M SETSCREW M10 1 5 X 12 129 X1689129 MACHINE BASE 130 XPSB64M CAP SCREW M10 1 5 X 25 131 X1689131 LOCKING HANDLE M10 1 5 x 50 132 XP51102 BEARING 51102 133 XPR34M RETAINING RING R40 134 XPSB64...

Страница 42: ...219 X1689219 CHAIN 3 8 X 48PC 220 XPSB37M CAP SCREW M6 1 0 X 50 221 XPLW04M LOCK WASHER 8MM 222 XPW01M FLAT WASHER 8MM 223 XPLW04M LOCK WASHER 8MM 224 X1689224 CONVEYOR BELT 380 X 1620 225 X1689225 C...

Страница 43: ...55 349 351 308 315 316 342 301 306 341 356 347 307 345 313 361 360 304 320 359 319 318 352 353 312 317 358 357 329 369 328 337 378 339 377 368 327 370 338 379 372 330 324 365 325 366 326 371 367 323 3...

Страница 44: ...ARBON GRAPHITE 338 XPW05M FLAT WASHER 4MM 339 X1689339 LINING 30 X 415MM 340 XPN28M HEX NUT M20 2 5 341 X1689341 CONTACT BASE ROLLER 342 XPSB72M CAP SCREW M10 1 5 X 30 343 XPW04M FLAT WASHER 10MM 344...

Страница 45: ...E 419 X1689419 BOTTOM ALUMINUM COVER 420 X1689420 CUP 1 4 421 X1689421 PLASTIC CONNECT C6 1 4 422 X1689422 MACHINE FRAME403 423 X1689423 ACCESS DOOR LH 424 X1689424 OPERATING PANEL 425 X1689425 PRESSU...

Страница 46: ...PHLP HD SCR M3 5 X 6 520 X1689520 AIR EYELET OUT 3 8 521 X1689521 SENSOR PIN 522 XPS34 PHLP HD SCR M3 5 X 25 523 X1689523 AIR VALVE 1 8 524 X1689524 PLASTIC CONNECT L6 1 8 525 X1689525 PLASTIC CONNECT...

Страница 47: ...609 CONTROL PANEL 610 X1689610 TERMINAL BOARD 611 X1689611 TERMINAL BOARD 612 X1689612 WIRE SLEEVE 613 X1689613 WIRE SLEEVE 614 X1689614 WIRE SLEEVE 615 X1689615 WIRE CONNECTOR IN 616 XPN01M HEX NUT M...

Страница 48: ...5 X 12 710 XPW04M FLAT WASHER 10MM 711 XPR47M EXT RETAINING RING 13MM 712 X1689712 ROLLER SHAFT 713 XPRP28M PIN 5 X 40MM 714 X1689714 KNOB 715 XPR39M RETAINING RING S8 716 X1689716 PLASTIC COVER 717 X...

Страница 49: ...__________ 1 Where did you purchase your SHOP FOX machine _________________________________________________________ 2 How did you first learn about us ___Advertisement ___Friend ___Mail order Catalog...

Страница 50: ...TAPE ALONG EDGES PLEASE DO NOT STAPLE FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE WOODSTOCK INTERNATIONAL INC P O BOX 2309 BELLINGHAM WA 98227 2309 Place Stamp Here...

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