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6.  Maintenance 

6.1  Hopper Cleaning 

SMH Cleaning: In order to avoid air-blocking and to get smooth conveying.     

Clean the filter screen inside of material hopper. Unlock the snap hook on the 

hopper,  remove  the  hopper  cover  and  take out  the filter  screen,  then  clean  it. 

Clean the filter periodically or when the suction force is reduced. 

SVH Cleaning: 

1.  Clean  the  filter  screen,  in  order  to  avoid  air-blocking  and  to  get  smooth 

conveying. Clean the filter screen inside of material hopper. Unlock the snap 

hook  on  the hopper,  remove  the  cover  and  take  out  the filter,  then  clean  it. 

Clean periodically or when the suction force is reduced.   

2. Clean the glass pipe, when the dust accreted on the tube. Clean the dust in 

time for machine normal working.   

 

    Picture 6-1: Hopper Cleaning 

Содержание SAL-810

Страница 1: ...SAL 810 820 830G Standard Separate vacuum Hopper Loader Date May 2022 Version Ver B...

Страница 2: ......

Страница 3: ...2 2 Options 15 3 Installation Layout 16 3 1 SAL 810G 820G 830G 16 3 2 Installation of Vacuum Hopper Receiver SMH Optional Storage Collective Hopper SCH U 18 3 3 Installation of SAL G Optional Proporti...

Страница 4: ...ension 1 8 Picture 1 3 Loading Capacity 10 Picture 1 4 Material Suction Pipe Location Drawing 11 Picture 2 1 Working Principle 1 12 Picture 2 2 Working Principle 2 13 Picture 2 3 Working Principle 3 1...

Страница 5: ...5 33 1 General Description Please read through this operation manual before using and installation to avoid damage of the machine and personal injuries Picture 1 1 SAL 810G SMH 6L...

Страница 6: ...le alarm indicators Motor overload protector ensures long service life of motor Audible material shortage alarm Filter designed for easy cleaning and has filter status checking window for easier monit...

Страница 7: ...ations of the machine must be approved by SHINI in order to avoid personal injury and damage to machine We shall not be liable for any damage caused by unauthorized change of the machine Our company p...

Страница 8: ...8 33 1 3 Technical Specifications 1 3 1 External Dimension SMH L 210mm L1 180mm L2 148mm SVH Picture 1 2 External Dimension 1 Models L mm L1 mm D mm R mm SVH 6L 150 70 55 6 5 SVH 12L 180 80 55 6 5...

Страница 9: ...B Induction 1 5 3 740 400 410 65 SMH 12L 12 515 300 350 7 1 5 1 5 480 SVH 12L 695 300 360 11 SHR 12U 470 315 400 7 SAL 830G B Induction 1 85 3 785 400 410 68 SMH 24L 24 720 325 375 9 2 2 700 SVH 24L...

Страница 10: ...10 33 1 3 3 Loading Capacity Picture 1 3 Loading Capacity...

Страница 11: ...lectricians Turn off main switch and control switch during repair and maintenance Warning High voltage This mark is attached on the cover of the control box Warning Be careful Be more careful when thi...

Страница 12: ...uzzer 4 Material inlet pipe 5 Storage hopper 6 Materials 7 Reed switch 8 Discharging plate Turn on the machine the high pressure blower 1 starts work it makes storage hopper 5 generate the vacuum Disc...

Страница 13: ...te the vacuum The discharging plate 8 is closed and then materials in silo get into the storage hopper 5 through material inlet pipe 4 owing to air pressure When the loader finishes its work high pres...

Страница 14: ...te the vacuum The discharging plate 7 is closed and then materials in silo get into the storage hopper 5 through material inlet pipe 4 owing to air pressure When the loader finishes its work high pres...

Страница 15: ...onvenient for temporary storage of materials SPV U control box is included is optional For folished hopper inside ones add P at the end of the model code It is suggested to opt cyclone dust collector...

Страница 16: ...machine 3 Machine should be placed on water level surface If it needs to be mounted on a higher surface e g the scaffold or the interlayer should ensure its structure and size could bear the weight an...

Страница 17: ...ne SAL 810G 820G 830G at a proper position on the ground connect the three phase power cord and the earth 2 Install the material hopper on the top of hopper dryer and connect the signal to the machine...

Страница 18: ...erial inlet of the molding machine Installation 1 Mount the SCH U at material inlet of molding machine point to the holes and lock the screws 2 Put the SMH on the SCH U point to the holes and lock the...

Страница 19: ...g machine Point to the holes and lock up the screws then connect the signal wire to the hopper loader of SAL G 3 Connect the air inlet of vacuum hopper with steel wire hose separately to corresponding...

Страница 20: ...SAL G main machine for installation 2 Connect the air inlet of SAL G main machine with steel wire hose to air outlet of ACF 1 3 Connect the air inlet of ACF 1 with steel wire hose to air inlet of the...

Страница 21: ...21 33 4 Operation 4 1 Panel Description Picture 4 1 Panel...

Страница 22: ...l materials in the hopper 7 BLENDING It means the machine is mixing the materials in the hopper 8 MAT SHUT OFF It means the machine is shutting off the materials 9 SHORTAGE ALARM It means machine alar...

Страница 23: ...F 02 Shut off action time Start the same time with the suction action and set the shut off time Set it to 0 not start 0 0 100 secs F 03 Mixing proportion Start the same time with the suction action an...

Страница 24: ...suction action Set it to 0 Don t wait Corresponding action N03 0 Unit 10 secs 0 9990 F 10 Shortage Times Count Alarm Set the times for the alarm that the material doesn t drop into the hopper before m...

Страница 25: ...aud rate 0 19200 1 9600 2 4800 1 0 2 F 32 Parity check 0 invalid 1 odd parity 2 even parity 0 0 2 4 2 Alarm Program Description of blender controller alarm status and solution method Panel Code Alarm...

Страница 26: ...ks F 01 15 secs 5 127 secs Sucking master batch The vacuum breaking valve closes after this action F 03 0 0 100 F 05 3 1 9 times N01 Waiting time F 12 3 secs 0 99 secs R11 Filter screen cleaning and t...

Страница 27: ...etting time R W 0 0 99 S 7 Discharge check time R W 10 5 99 S 8 Standby time after motor running R W 0 0 99 S 9 Filter cleaning setting time after suction R W 0 0 99 S 10 Suction cycle waiting time R...

Страница 28: ...type R W 1 0 2 29 Motor use time record R W 0 0 999 10h 30 Full material detection time R W 3 1 9 S 31 Shortage detection time R W 3 1 9 S 32 Shut off time R W 0 0 100 S 34 Motor delay stop time R W...

Страница 29: ...tput 0 no output 1 output bit7 bit15 undefined 42 Alarm status R bit 0 shortage alarm 0 1 bit 1 shortage stop alarm 0 1 bit 2 filter blockage alarm 0 1 bi t 3 bit 15 undefined 45 Mixing layers R W 1 1...

Страница 30: ...ading the material hopper still empty or the material shortage alarms The storage tank is empty Add the material The pipe is air leak Lock tightly and replace the vacuuming pipe The filter is blocked...

Страница 31: ...r periodically or when the suction force is reduced SVH Cleaning 1 Clean the filter screen in order to avoid air blocking and to get smooth conveying Clean the filter screen inside of material hopper...

Страница 32: ...ion of the air and to enhance loading capacity Filter Inspection and Storage Hopper Cleaning Filter barrel Filter Filter barrel cover Picture 6 2 Filter Barrel Cleaning Drawing 1 Loosen the snap hook...

Страница 33: ...One phase A Three phase A Check power phase 6 3 3 Daily Checking Check main power switch Check filter Check working status of the blower 6 3 4 Weekly Checking Check all the electrical cables Check if...

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