Shindaiwa DGW300MS Скачать руководство пользователя страница 33

 

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No Welding Output 

1. Weld Terminals Switch is 
    selected incorrectly as 
    [REMOTE CONTROL] 
2. Operation Mode Selector 
    Switch is selected incorrectly as 
  [GEN ONLY] 
3. Exceeding Duty Cycle 
  (The warning lamp is blinking) 
4. Malfunction of the Operation 
  Mode Selector Switch 

1. Turn to [WELD TERMINALS ON] 
     
 
2. Turn to [WELDER ONLY] or 
  [GEN.WELDER] for welding 
    function 
3. Stop the operation until the 
    equipment cools down (the lamp 
    to OFF) 
4. Repair 

Welding Arc is 
weak 

1. Wrong Output Control Dial 
    position 
2. Arc Control Dial is set to 
    negative(

) side for CC mode 

3. Improper connection of cables 
4. Improper Cable Diameter 
 
5. Improper connection to the 
    base material 
6. Simultaneous Use of Welding 
    and Generating 
7. Engine output is down 

1. Turn the dial clockwise 
 
2. Turn the Arc Control Dial 
    clockwise to positive(

) side 

3. Connect securely 
4. Replace the cables based on 
    the

Welding Cable Selection

 

5. Connect securely 
 
6. Stop using AC Power output 
 
7. Keep duty cycle 

Excessive Welding 
Arc 

1. Wrong Output Control Dial 
    position 
2. Arc Control Dial is set to 

  positive(

) side for CC mode 

3. CV/CC Selector Switch is 
    selected for [CC] Mode 

1. Turn the dial counterclockwise 
 
2. Turn the dial counterclockwise 
    to negative(

) side 

3. Turn to [CV] mode 

Unable to weld 
the Cellulose rods 

1. [OTHERS] mode is selected 
    for rod selection 

1.Select [CELLULOSE] mode 

Unable to operate 
the wire feeder 
properly 

1. Wire feeder coupler is not 
    connected properly 
2. Circuit protector is activated 
3. Improper power input for the 
    wire feeder 
 
4. [CC] mode is selected 
    incorrectly 

1. Confirm the coupler for proper 
    connection 
2. Reset the circuit protector 
3. Select the correct power input 
    42V/115V for designated wire 
    feeder 
4.Select the [CV] mode properly   

Mode selector 
switch can not be 
selected 

1. Use of Welding or Generating 

1. Stop using the machine load 
    and keep idling for selecting 
    the switches 

No AC Output 

1. The breaker (MAIN or 1-P) 

  positions to [OFF] 

2. Operation Mode Selector 
    Switch is selected incorrectly as 
    [WELDER ONLY] 

1. Turn to [ON] 
 
2. Turn to [GEN.WELDER] or 
    [GEN.ONLY] 

AC Output is 
weak 

1. The rated current of the load 
    exceeds the rated output 
2. Use of Welding and 
    Generating 

1. Adjust according to 
   

OUTPUT LIMITATION

 

2.Stop Welding 

Unable to activate 
the AUTO IDLE 
mode 

1. Welding cables short circuit 
2. The power consumption of the 
    load is 0.5A or below 

1. Repair the short circuit 
2. Set the Idol Control to [HIGH] 
    mode 

Содержание DGW300MS

Страница 1: ...Vertical Water Cooled 4 Cycle Diesel Engine CAUTION Do not operate the Generator Welder or any other appliance before you have read and understood the instructions for use and keep near for readily u...

Страница 2: ......

Страница 3: ...ease attach this manual and explain how to operate and have them read this manual if the equipment will be sub leased Please store this manual near the equipment for easy reference Replace damaged or...

Страница 4: ...6 2 Checking Coolant Water 15 6 3 Checking Fuel 15 6 4 Checking Fuel Engine Oil and Water Leakage 16 6 5 Checking Battery 16 7 Operation the Engine 17 7 1 Starting 17 7 2 Stopping 18 7 3 Emergency Sto...

Страница 5: ...ing the maintenance should always keep the key Danger Electromagnetic Interference Person with a pacemaker of the heart do not approach the equipment and welding around the work site during work May a...

Страница 6: ...the engine and muffler during operation and immediately after stopping the equipment for the temperature could reach extremely high When checking engine oil or changing oil always stop the engine and...

Страница 7: ...he following figure When ordering the new label use the following part numbers Suffocation from exhaust fume No X505 004900 Suffocation from welding fume No X505 004910 Electric shock No X505 004930 F...

Страница 8: ...CD or Higher Lubrication Oil Volume L 3 8 Effective 1 4 Cooling Water Volume L 3 0 Sub Tank Capacity 0 6 L included Engine Starting Method Starter Motor Battery 46B24L Japan Industrial Standard Fuel...

Страница 9: ...WITCH WELD TERMINAL SWITCH WIRE FEEDER VOLT METER SWITCH 42V 115V SELECTOR SWITCH CIRCUIT PROTECTOR FOR WIRE FEEDER FUEL METER STARTER SWITCH AC METER DC METER OPERATION MODE SELECTOR SWITCH EMERGENCY...

Страница 10: ...PLUG WATER DRAIN PLUG RIGHT DOOR AIR CLEANER BATTERY FUSE 60A 10A FUEL LEVER FUEL STRAINER SUB TANK OIL GAUGE 1 P RECEPTACLE EARTH LEAKAGE CIRCUIT BREAKER ELCB 1 P BREAKER BONNET GROUNDING TERMINAL FO...

Страница 11: ...racteristic feature Connecting a wire feeder and then turning the CC CV Selector Switch to CV WIRE semi automatic welding such as MIG MAG SS etc is available to perform Connecting the welding cables a...

Страница 12: ...on at AT OR ABOVE 35V side the welding voltage is exceeded more than 35V or while the VRD Selector switch is at TEST mode 5 4 Output Remote Control The equipment incorporates Optional Output Remote Co...

Страница 13: ...ELDER Both Welder and Generator mode WELDER ONLY Only welding function mode GEN ONLY Only generating function mode 5 6 Meter The equipment incorporates digital meters voltage amperage of welding outpu...

Страница 14: ...erature rises abnormally the coolant water temperature monitor lamp will flash and the automatic shutoff will be engaged When this occurs check the coolant water reservoir tank and replenish if needed...

Страница 15: ...Leakage Circuit Breaker and Grounding Danger Electric Shock Ground every grounding terminal to the earth as set out in the manual If even one of all is unconnected by mistake or accident it will be m...

Страница 16: ...ition in between ON and OFF In the case stop the engine promptly and find the leakage point to repair After repairing leakage point s reset the ELCB by following procedure Push the ELCB lever down to...

Страница 17: ...unintentional touching cooling fan and fan belt Caution Fire Burns Injuries When checking engine always stop the engine and keep away from fire Wait until the engine cools down before performing any i...

Страница 18: ...prevent freeze and rust 30 mixture LLC is filled when shipped from factory Mixture ratio of the coolant should be 30 45 depending on the ambient temperature Replace LLC at every year or 2000 hours Mi...

Страница 19: ...ur physician immediately Caution Explosion Do not use the equipment or charge the battery in the case the battery fluid level is lower than the LOWER level Battery may emit some combustible gas so kee...

Страница 20: ...on Check to see if it is safe around the equipment before starting When operating the equipment by two or more persons ensure all work condition are safe Do not use the equipment on dusty hot and humi...

Страница 21: ...t 5 minutes Turn the Starter Switch to STOP After the engine has stopped turn the every Fuel Lever to CLOSE Turn the Battery Isolator Switch to OFF position Caution When the engine does not stop in sp...

Страница 22: ...38 8 2 Polarity There are two welding output terminals and Select the polarity according to the operation referring to the table below Caution Follow the instruction of the welding rods the polarity o...

Страница 23: ...uty cycle represents 6 minutes of load and 4 minutes of no load in a 10 minutes period Caution The equipment may be damaged due to overheat if welding more than duty cycle 8 5 Welding Danger Electroma...

Страница 24: ...sing 14 Pin Connector Turn the Weld Terminals Switch to WELD TERMINALS ON Turn the CV CC Selector Switch to CV WIRE Set the voltage by the Output Control Dial While using 14 Pin Connector Turn the 42V...

Страница 25: ...ng the maintenance should always keep the key Ground the every grounding terminal to the earth as set out in the manual If even one of all is unconnected by mistake or accident it will be much more da...

Страница 26: ...h Leakage Relay When any breaker has tripped restore the circuit breaker as per the following procedure Turn OFF all the power switches in the loads Turn push up the breaker to ON Caution Take care fo...

Страница 27: ...in the case the battery fluid level is lower than the LOWER level Battery may emit some combustible gas so keep it away from fire and sparks To optimize the use of this generator welder we recommend t...

Страница 28: ...16 Adjust Tension V Belt 1st 2 nd or after 17 Change V Belt or 2 years 18 Clean Radiator Fin 19 Clean Radiator inside 20 Change Fuel Hose Oil Hose Vibration Absorbing Rubber or 2 years 21 Adjust Engi...

Страница 29: ...ter wrench Supply oil and install the filler cap Caution If an oil filter wrench is not available contact our authorized distributor or service dealers Oil Filter Part No 15241 32090 Kubota 3 Clean Ch...

Страница 30: ...crew the retainer ring counterclockwise and remove the cup and the gauze filter Dispose water or dirt inside the cup When dirt is adhered to the gauze filter clean the filter by compressed air Reassem...

Страница 31: ...g this equipment to avoid injuries by unintentional touching cooling fan and fan belt Caution Injuries Before performing any equipment check or maintenance stop the engine and remove the engine key A...

Страница 32: ...oms Possible Cause Corrective Actions Starter motor does not start 1 Battery Isolator Lever is OFF position 2 Weak Battery 3 Dead Battery 1 Turn Battery Isolator Lever to ON position 2 Recharge Batter...

Страница 33: ...is selected for CC Mode 1 Turn the dial counterclockwise 2 Turn the dial counterclockwise to negative side 3 Turn to CV mode Unable to weld the Cellulose rods 1 OTHERS mode is selected for rod selecti...

Страница 34: ...osed door and or intake exhaust clogging etc E03 Welding output Short Circuit Shut off the engine immediately and confirm if there is short circuit on the welding output Start the engine after resolvi...

Страница 35: ...32 14 Engine Wiring Diagram...

Страница 36: ...33 15 Generator Wiring Diagram...

Страница 37: ...34 MEMO MEMO MEMO MEMO...

Страница 38: ...35 MEMO MEMO MEMO MEMO...

Страница 39: ...36...

Страница 40: ...37 2011...

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