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8-1

Selection – Welding Cable 

Select the cable with proper gauge, based on the allowable amperage and the 
length, per the table shown below. 
The welding capacity is to reduce if the small gauge cable is used. 

 

< Caution >

 

 

 

 

 Welding  cables  should be  used  unstrained. When  the  welding  cables  are  used  in 

swirl, the welding capacity is to reduce. 

 

Size of Cable

Unit

mm

2

)

 

Return 

Length 

Welding Current 

20m 

30m 

40m 

60m 

80m 

100m 

300A 

30 

38 

50 

80 

100 

125 

250A 

22 

30 

38 

60 

80 

100 

200A 

22 

30 

30 

50 

60 

80 

150A 

22 

22 

22 

38 

50 

60 

100A 

22 

22 

22 

30 

30 

38 

 

 

 

 

8-2

Polarity 

There are two welding output terminals,

『+

+』

and

『-

-』

Select the polarity according to the operation, referring to the table below. 

 

< Caution >

 

 

 

 

 Follow the instruction of the welding rods, the polarity of which is specified. 

 If connected by different polarity and the same work is simultaneously used by two 

types of machine, the voltage between folders may receive an electric shock.

 

That one operator has two folders absolutely should avoid. 

 

 

 

 

 

8-3

Connection – Welding Cable 

 

 

 

 

  Danger : Electric Shock 

 Before  connecting  or  disconnecting  a  welding  cable  from  welding  output 

terminals, stop the engine, and remove the engine key. A person performing 
should always keep the key.

 

 

① 

Stop the engine.

 

② 

Connect  a  welding  cable  to  a  crimping  terminal,  a  welding  rod  holder  and  a 

material holder.

 

③ 

Connect a welding cable to a welding output terminal.

 

④ 

After connecting cables, be sure to close output terminal covers and fit it with 
the bolt.

 

 

Application 

Connection 

Normal Polarity

 

Generals Welding, such as 
Construction

 

Minus to holder (Rod)

 

Plus to the Earth (Material)

 

Reverse Polarity

 

Thin Plate, Build-Up Welding

 

Stainless Steel

 

Minus to the Earth (Material)

 

Plus to holder (Rod)

 

8

Welding Operation 

Содержание DGW300M

Страница 1: ...cal Water Cooled 4 Cycle Diesel Engine DGW300M MY X750 021 72 0 X750803 580 0 CAUTION Do not operate the Generator Welder or any other appliance before you have read and understood the instructions fo...

Страница 2: ......

Страница 3: ...ease attach this manual and explain how to operate and have them read this manual if the equipment will be sub leased Please store this manual near the equipment for easy reference Replace damaged or...

Страница 4: ...ant Water 12 6 3 Checking Fuel 13 6 4 Checking Fuel Engine Oil and Water Leakage 14 6 5 Checking Battery 14 7 Operation the Engine 15 7 1 Starting 15 7 2 Stopping 16 8 Welding Operation 17 8 1 Selecti...

Страница 5: ...a pacemaker of the heart do not approach the equipment and welding around the work site during work May adversely affect the operation of the pacemaker Danger Injuries Close all doors and place locks...

Страница 6: ...vapor Do not touch the engine and muffler during operation and immediately after stopping the equipment for the temperature could reach extremely high temperature When checking engine oil or changing...

Страница 7: ...new label on the appropriate location When ordering a new label use the following part number Suffocation from exhaust fume No X505 004 90 0 Suffocation from welding fume No X505 004 91 0 Electric Sho...

Страница 8: ...0 599 Rated Output kW min 1 12 5 3600 Gross Intermittent Fuel ASTM No 2 Diesel Fuel or Equivalent Lubricant Oil API Class CD or Higher Lubrication Oil Volume L 2 5 Effective 0 8 Cooling Water Volume...

Страница 9: ...AMP BREAKER 1 PHASE RECEPTACLE BONNET GROUNDING TERMINAL FUSE 10A 40A SIDE DOOR AIR CLEANER OIL GAUGE COOLANT SUB TANK OIL PLUG OIL INLET OIL DRAIN PLUG FUEL DRAIN PLUG WATER DRAIN PLUG FUEL LEVER FUE...

Страница 10: ...7 SIDE DOOR OIL FILTER FUEL INLET LIFTING LUG MUFFLER HANDLE TOP PLATE HANDLE ACCESSORIES OWNER S AND OPERATOR S MANUAL ENGINE WARRANTY STATEMENT ENGINE KEY 1PAIR M6 BOLT 1...

Страница 11: ...n the load of less than 1A is connected to use the feature does not function sometimes Therefore turn the idle control switch to HIGH When welding operation or electric supply performs alternately or...

Страница 12: ...o not touch the engine and muffler during operation and immediately after stopping the equipment for the temperature can reach extremely high Adjust the dial whenever the AC output voltage adjustment...

Страница 13: ...e all doors and place locks during operating this equipment to avoid injuries by unintentional contact with cooling fan and fan belt Caution Burns Do not open the radiator cap while operating this equ...

Страница 14: ...to the maximum level if needed Caution The engine oil pressure monitor cannot detect the deterioration of engine oil itself Check the engine oil periodically and change if needed Refer to 11 Inspectio...

Страница 15: ...over UPPER line the engine oil The excessive amount of engine oil may damage the engine inside the cylinders Selecting proper engine oil Caution Use the API class CD or higher Temperature Over 20 10...

Страница 16: ...ry year or 2000 hours Mixture Ratio for reference only Lowest Ambient Temperature 15 20 30 Mixture Ratio 30 35 45 6 3 Checking Fuel Caution Fire Always wipe any drip of fuel Do not use this equipment...

Страница 17: ...n the fuel lever OPEN and be sure to close the fuel lever after checking 6 5 Checking Battery Caution Injuries to eyes and skin Battery fluid contains diluted sulfuric acid Avoid contact with eyes ski...

Страница 18: ...Always place the equipment on a flat and stable surface to keep the equipment from sliding Before starting the engine be sure to disconnect the loads and set the breaker to OFF position Caution Burns...

Страница 19: ...motor for about 10 seconds Release the starter switch as soon as the engine has started Wait for about 1 minute to vacuum the air out The engine speed becomes stable when the air is extracted Caution...

Страница 20: ...fied If connected by different polarity and the same work is simultaneously used by two types of machine the voltage between folders may receive an electric shock That one operator has two folders abs...

Страница 21: ...ing work May adversely affect the operation of the pacemaker Caution Suffocation from welding fume Be sure to wear a fume proof mask in operation because welding fume contains poisonous gas and dust P...

Страница 22: ...y the rated output or the power consumption due to the efficiency and character of the components Applicable Load For reference purpose only Capacity Unit kW Loads Receptacle 1 set Receptacle 2 sets u...

Страница 23: ...property Aftermath Whenever connecting to use medical equipment or appliances be sure to consult with the medical equipment company doctor or hospital personnel Be sure to select the correct frequency...

Страница 24: ...ng Instance of 60Hz Welding Output Welding Rod Amperage AC Power Output 2 0mm 60A BELOW 4 8kVA 2 6mm 120A BELOW 4 8kVA 3 2mm 140A BELOW 4 3kVA 4 0mm 170A BELOW 3 7kVA 5 0mm 240A BELOW 0 8kVA 6 0mm 300...

Страница 25: ...d technicians should perform all checking and maintenance work except for the pre startup checks Request for the maintenance item with mark to authorized distributor Always use our genuine parts of re...

Страница 26: ...ge Air Element 14 Adjust V Belt Tension 1st 2nd or after 15 Change V Belt or 2year 16 Clean Radiator Fin 17 Clean Radiator inside 18 Change Fuel Hose Oil Hose Vibration Absorbing Rubber or 2year 19 Ad...

Страница 27: ...rubber gasket of a new filter Screw the new filter into place and tighten it by hand until the gasket contact the seat Then give it additional 1 1 4 Turn to seat the filter using an oil filter wrench...

Страница 28: ...lowing compressed air or change if necessary Reassemble it back Caution Be sure to check for any contaminants on the packing whenever reinstalling the cup Turn the fuel lever to OPEN after assembling...

Страница 29: ...should always keep the key Caution Injuries Before performing any equipment check or maintenance stop the engine and remove the engine key A person performing the maintenance should always keep the k...

Страница 30: ...Insufficient fuel 3 Fuel is contaminated by the water or dust 4 Fuse burnt 1 Open the fuel lever for fuel strainer 2 Replenish fuel 3 Drain water or clean fuel tank fuel strainer 4 Repair the fuse Eng...

Страница 31: ...able to activate the Idle control feature 1 Idol control switch is to ECO or AUTO 2 Idol control switch is to HIGH 3 The power consumption of the load is 1A or below 4 Welding output short circuit 1 T...

Страница 32: ...29 14 Engine Wiring Diagram...

Страница 33: ...30 15 Generator Wiring Diagram...

Страница 34: ...31...

Страница 35: ...32...

Страница 36: ...33 2012...

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