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INSTALLATION

List of tools to be used

The following tools are required to assemble the product.

Where to use

Tool

Hub nut

Adjustable wrench

Brake lever

5 mm Allen key

Shifting lever

RAPIDFIRE Plus

5 mm Allen key

Cover fixing screw

Screwdriver (#2)

REVOSHIFT

3 mm Allen key

Cover fixing screw

Screwdriver (#1)

Cassette joint

Inner cable fixing bolt unit

TL-CJ40 (Y70898020)

Installation of the sprocket to the hub

< 7-gear hub / 5-gear hub >

Place right hand dust cap onto the driver on the right side of
the hub body.
Next, install the sprocket and secure it in place with the snap
ring.

Specifications

Applicable sprockets

Outward

assembling

Inward

assembling

7-gear

16T - 23T

18T - 23T

5-gear

16T - 23T

Note the
direction

Snap ring

Sprocket

7-gear: Right hand dust cap C
5-gear: Right hand dust cap D

Driver

Содержание Nexus Inter-5

Страница 1: ...English DM SG0003 01 Dealer s Manual Nexus Inter 8 Inter 7 Inter 5...

Страница 2: ...lever 17 In the case of REVOSHIFT 18 In the case of RAPIDFIRE Plus 18 Installation of the shifting cable 19 Installing to the cassette joint 19 In the case of CJ NX10 CJ 8S20 19 In the case of CJ NX40...

Страница 3: ...rake SG C6010 8R SG C6000 8R SG 8R31 SG 8R36 SG 8R60 SG C3000 7R SG 7R50 SG 5R30 SG 5R35 V brake SG C6010 8V SG C6000 8V SG 8R31 VS SG 8R36 VS SG 8R60 VS SG 5R30 VS SG 5R35 VS Shifting lever RAPIDFIRE...

Страница 4: ...on manuals can be viewed on line on our website http si shimano com Please observe the appropriate rules and regulations of the country state or region in which you conduct your business as a dealer F...

Страница 5: ...ake lever pressure and bicycle control characteristics and operation of your bicycle This can be done by consulting your professional bicycle dealer and the bicycle s owners manual and by practicing y...

Страница 6: ...ter brake hub When using a fork end with a rear facing dropout use the chain adjusters to remove excess slack from the chain CAUTION Be sure to also inform users of the following Be sure to shift the...

Страница 7: ...kwards a clicking will be felt in the pedal 7 gear hub X All gear positions Noise occurs when the pedals are rotating 7 gear hub X All gear positions X 2 3 4 5 6 7 speed 8 gear hub X Gear positions ex...

Страница 8: ...roblems such as gear shifting malfunction may occur If the wheel becomes stiff and dif cult to turn you should lubricate it with grease You should periodically wash the chainrings in a neutral deterge...

Страница 9: ...ewdriver 1 Cassette joint Inner cable fixing bolt unit TL CJ40 Y70898020 Installation of the sprocket to the hub 7 gear hub 5 gear hub Place right hand dust cap onto the driver on the right side of th...

Страница 10: ...et with 19T or less or for belt drive specifications right hand dust cap A will come into contact with the chain or pulley and so B specifications should be used instead For B specifications If the sp...

Страница 11: ...stall the driver cap in this position Snap ring Sprocket Cassette joint Driver Yellow marks Yellow marks Note the direction Driver cap Yellow Should be aligned Pulley 2 Secure the cassette joint to th...

Страница 12: ...rk on the right side of the hub body Align the red marks to install Cassette joint Right side of the hub body Should be aligned Cassette joint pulley Cassette joint bracket Align the red marks to inst...

Страница 13: ...the Inter M brake to the hub body Engage the serrations on the hub body with the serrations on the Inter M brake and then provisionally tighten the brake unit fixing nut Align the serrations Inter M b...

Страница 14: ...whichever non turn washers match the shape of the dropouts Different non turn washers are used at the left and right sides Dropouts Non turn washer Mark Color Size Right Left Standard 5R Yellow 5L Bro...

Страница 15: ...the slack in the chain and secure the wheel to the frame with the cap nuts Check that the wheel is fixed securely to the frame with the hub nuts Hub nut Tightening torque 30 0 45 0 N m 262 393 in lbs...

Страница 16: ...p nut comes off the brake arm or if the clip screw or brake arm clip becomes damaged the brake arm may rotate on the chainstay and cause the handlebars to jerk suddenly or the bicycle wheel may lock a...

Страница 17: ...allation of the lever Mode switching 1 Use the 1 Screwdriver to loosen the screw 2 Align the mode switch with the position of the brake installed V BRAKE brakes Caliper brakes Cantilever brakes Roller...

Страница 18: ...8 0 N m 52 70 in lbs In case of using Shimano half grip the straight section of the handlebar should be 166 mm or more in length attach the REVOSHIFT lever to this straight section Leave a gap of 0 5...

Страница 19: ...to the cassette joint In the case of CJ NX10 CJ 8S20 1 Pass the inner cable through the OT SP40 outer casing through the end with the plastic cap Aluminum cap Plastic cap Lever side Cutting the outer...

Страница 20: ...CJ 8S40 11 speed fixing bolt units cannot be used Pull the inner cable while attaching the inner cable fixing bolt unit 101 mm Tightening torque 3 5 5 5 N m 31 48 in lbs Pull the inner cable while at...

Страница 21: ...der Slit Bracket Inner cable Bracket Pulley If first inserting the outer casing into the outer casing holder is easier then first insert the outer casing into the outer casing holder and then insert a...

Страница 22: ...casing bands In the case of CJ NX40 CJ 8S40 1 Set the REVOSHIFT lever shifting lever to 1 REVOSHIFT REVOSHIFT Lever 1 Set to 1 RAPIDFIRE Plus Shifting Lever 1 4 7 Set to 1 2 Install the rubber cover a...

Страница 23: ...end cut off Be careful of the inner cable end OK Not OK Not OK 1 While holding the end of the rubber bellows insert the inner cable Be careful not to pierce the rubber bellows with the end of the inn...

Страница 24: ...used for CJ NX10 and CJ 8S20 For use with CJ NX40 and CJ 8S40 replace the nut fitting on the back side as shown in the illustration TL CJ40 Back side Nut fitting Inner cable fixing bolt unit Note This...

Страница 25: ...acing to the outside toward the fork end and then slide the flats part of the inner cable fixing washer into the gap in the pulley Inner cable fixing nut Gap in pulley Flats part of inner cable fixing...

Страница 26: ...ing the outer casing holder into the outer casing holder section of the cassette joint is easier then first insert the outer casing holder into the outer casing holder section of the cassette joint an...

Страница 27: ...7 gear 8 gear hub Set to 4 5 gear hub Set to 3 Check that the yellow setting lines on the cassette joint bracket and pulley are aligned with each other at this time If the overlapping area falls short...

Страница 28: ...ver to align the setting lines After this move the REVOSHIFT lever shifting lever once more from X to Y and then back to X and then re check to be sure that the yellow setting lines are aligned REVOSH...

Страница 29: ...when removing the rear wheel from the frame LOC K Cassette joint 1 Set the REVOSHIFT lever shifting lever to 1 REVOSHIFT REVOSHIFT Lever 1 Set to 1 RAPIDFIRE Plus Shifting Lever 1 4 7 Set to 1 2 Pull...

Страница 30: ...cassette joint insert a 2 mm Allen key or a 14 spoke into the hole in the cassette joint pulley and then turn the pulley to loosen the inner cable Then remove the inner cable fixing bolt unit from the...

Страница 31: ...d the rubber cover and pull the outer casing holder out from the outer casing holder section of the cassette joint Then remove the inner cable attached to the rubber bellows from the slit in the brack...

Страница 32: ...e cassette joint insert a 2 mm Allen key or a 14 spoke into the hole in the cassette joint pulley and then turn the pulley to loosen the inner cable Then remove the inner cable fixing bolt unit from t...

Страница 33: ...Remove the inner cable fixing bolt unit from the cassette joint pulley Inner cable fixing bolt unit Cassette joint pulley RAPIDFIRE Plus Shifting lever side 1 Set the shifting lever to 1 Set to 1 2 Lo...

Страница 34: ...in the cable adjustment bolt Next pull the inner cable so that the inner cable drum fits into the hole in the winder unit Hole in cable adjustment bolt Hole in winder unit Groove in winder unit Inner...

Страница 35: ...and then install the indicator unit so that it is facing straight upward Insert the pin of the change plate that is protruding from the bottom of the indicator unit into the hole in the winder unit at...

Страница 36: ...grease or lubrication kit when carrying out maintenance If the special grease or lubrication kit is not used problems such as gear shifting malfunction may occur WB maintenance oil set Y00298010 1 95...

Страница 37: ...Please note specifications are subject to change for improvement without notice English May 2014 by Shimano Inc HTR...

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