Shenxi ZLP250 Скачать руководство пользователя страница 12

Operation Instructions for ZLP250

 

Temporarily Installed Suspended Access Equipment 

  10 

electric  control  box,  and  inspect  if  handle  switch,  universal  switch  and  motor  is 
normal. 

5.1.3

 Checking electromagnetic brake: 

a.    The spacing between the armature   

and the electromagnetic disk should   
be within 0.8-1.0 mm (see figure 10).     
First, loose inner hexagon screw (1),   
then adjust 

the spacing by turning 

hollow screw (4). 

Finally, tighten   

inner hexagon screw (1). 

b.    Power on to check the operation   

                         

     

 

of electromagnetic armature, the

                   

armature must separate

 

with

 

friction 

disc

 

completely

 

after

 

being

 

absorbed, 

and no clog after power is off. The 
armature

 

should press the

 

spring 

disc  completely  under  the

 

force  of 

spring. 

 

Figure 8:    Electromagnetic Brake

 

       

1.Inner hexagon screw    2. Electromagnetic disk

 

       

3. Armature    4. Hollow screw    5. Motor cover

 

6.Spring        7. Friction disk

 

               

5.1.4

  Checking

 

safety  lock:  move  the  suspended  platform  upward  about  1-2  m  and 

make its one end inclined about 3

°~

8

°

, the safety lock should be actuated to lock 

the safety steel rope. 

5.1.5

 Make the suspended platform upward and downward 3-5 times for about 3-5 m 

travel and check: 
a.

 

The  noise  of  the  hoist  should  be  normal  and  the  electromagnetic  brake  will  be 
actuated reliably. 

b.

 

Press emergency stop button or pull the limit switch, the suspended platform will 
stop moving immediately. 

c.

 

Make the suspended platform horizontal, if necessary. 

5.1.6 

Checking manually descending: move the suspended platform upward for about 

3-5  m  and  stop  it.  Pull  the  manual  descending  device,  the  suspended  platform  can 
move downward smoothly.   

5.1.7

 Adjustment of the upper limit stopper: move the suspended platform upward to 

the highest  position. Fix the limit  stopper and adjust the location of the limit  switch 
and make sure that the limit switch will be actuated normally. 

5.1.8

 Rated load testing: The rated load should be evenly distributed on the working 

platform. In the operating process no abnormal sound, and when stopping no sliding 
movement.  The  safety  lock  should  lock  the  safety  steel  rope  flexibly  and  reliably 
when the platform is in tilting. 

5.2 Operation Procedure 

5.2.1

 Turn on the power supply. 

5.2.2

 Press the starting button. 

5.2.3

 After the work completed, cut  off the power supply and make sure the control 

box is locked. 

Содержание ZLP250

Страница 1: ...s Equipment OPERATION MANUAL For Shenxi ZLP250 Temporarily Installed Suspended Platform INSTALLATION OPERATION MAINTENANCE TEL 86 510 88215261 Fax 86 510 88700937 Website www shenxi com E mail shenxi...

Страница 2: ...llation 7 4 2 Installation of Suspension Mechanism 7 4 3 Installation of Hoists Safety Locks and Electric Control Box 8 4 4 Connection Between Suspended Platform and Suspension Mechanism 8 4 5 Special...

Страница 3: ...eries versatile knock down platforms provides workers safer easier and more efficient platform access ZLP series temporarily installed suspended access equipments conform to the national standard GB19...

Страница 4: ...ght Lifting part including hoist safety lock and electric control system Steel Platform 180kg Suspension mechanism 115kg Counter weight 400kg 3 Main Structure and Operation Principle 3 1Suspended Plat...

Страница 5: ...the tommy bar for fixing the reinforced steel rope and counter weight will be placed on the rear base For details of structure see attached figure 1 suspension mechanism Figure 2 Suspension Mechanism...

Страница 6: ...d to produce braking torque that stops and supports the suspended platform In the event of power failure or emergency the manual descending device can be used to prompt the suspended platform to slide...

Страница 7: ...nnection plug See figure 6 as below 1 2 3 4 5 6 7 8 9 Figure 5 Electric Control System The electric control box is used for the control of the up and down movement of the suspended platform The main e...

Страница 8: ...ing power supply platform stops Alarm bell rings If the upper limit switch bumps the limit block and works only after the suspended platform is lowered the start button and control button can be press...

Страница 9: ...Installation of Suspension Mechanism See attached figure 1 suspension mechanism and use the special installing tool pinch bar if necessary 4 2 1 Insert the tommy bars into the front base and rear bas...

Страница 10: ...2 Install safety lock on the bracket of the hoist mounting frame and tighten with bolts Fix the limit switch onto the right position of the safety lock 4 3 3 Install and hang the electric control box...

Страница 11: ...twisted 4 7 4 The hoist must be fixed with the pins and bolts 4 7 5 Make sure that the plugs of the motors and the control button be inserted into the sockets of the control box correctly 4 7 6 The p...

Страница 12: ...the suspended platform upward and downward 3 5 times for about 3 5 m travel and check a The noise of the hoist should be normal and the electromagnetic brake will be actuated reliably b Press emergenc...

Страница 13: ...f the suspension mechanism is over two times of the overturning moment 5 3 5 It is not suggested to install the platform over the rated length or use the two platforms together And it is also not allo...

Страница 14: ...the platform lowered smoothly onto the ground 5 3 14 Site environment a No high voltage line within the 10 meters b It is not allowed to use the equipment in thunderstorm fog or the wind of grade 5 wi...

Страница 15: ...tch to stop the moving of the platform replace the contactor or control button The electromagnetic brake is out of order 1 The space between the electromagnetic disk and the armature is too big 2 Too...

Страница 16: ...ge AC380 V and output voltage DC99 V Low voltage of the power supply Check and adjust the voltage Damage of hoist Check and repair the hoist Abnormal noise of the motor or the motor is hot Operation l...

Страница 17: ...on condition and the working period After the end of use of entire machine a thorough keeping and examination should be done 7 3 1 Hoist a Replace the oil in the gear reducer No 30 machine oil quantit...

Страница 18: ...Care must be taken that the bottom plate of the platform balustrades mount frame for hoist and the suspension mechanism should not be deformed when loading and transportation 9 Documents and Tool 9 1...

Страница 19: ...Operation Instructions for ZLP250 Temporarily Installed Suspended Access Equipment 20 Attached figure 1 Suspension Mechanism...

Страница 20: ...Operation Instructions for ZLP250 Temporarily Installed Suspended Access Equipment 21 Attached Figure 2 LTD6 3 Hoist Structural Diagram...

Страница 21: ...Operation Instructions for ZLP250 Temporarily Installed Suspended Access Equipment 22 Attached Figure 3 LTD6 3 Hoist Exploded View...

Страница 22: ...sc ZLP6308 1 11 1 29 Bearing 6005 2Z 1 8 Steel belt assembly ZLP6308 1 8 1 30 Worm ZLP6308 1 1 1 9 Bearing 16304 Z 1 31 Nut M8 4 10 Wire pressing unit 1 32 Pinion shaft ZLP6308 1 7 1 11 Cover ZLP6308...

Страница 23: ...ded Access Equipment 24 Attached Figure 4 Electric Wiring Diagram TX 15 SB3 10 L2 L1 380V 36V HL L3 N TC KM3 KM2 U 2U FR FU W5 V5 2V 2W M L7 KM1 L4 L8 L9 L5 L6 QF1 STP SB2 8 FR HA KM3 KM2 KM1 95 YB U...

Страница 24: ...tor 3 Armature See figure 10 Electromagnetic Brake of Motor 4 Rectifier module Junction box of Motor 5 Centrifugal speed limiter See attached figure 3 LTD6 3Hoist 6 Rope pressing unit See attached fig...

Страница 25: ...trol box Electric cable Location Indicating lamp of the power supply Suspended platform Connections Actuation of the universal switch Tube damaged or rust Actuation of the AC contactor Crack in weldin...

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