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Servomex 2500 Quick Start Manual 

 

24 

2500 Series - Configuration and Operation 02500/003E/0 

CALIBRATION 

4.1  Introduction to calibration 

The 2500 series is supplied by Servomex with an accurate factory calibration for the 
measurement required as specified on the customer's order. This calibration contains a 
zero constant, a span constant and a linearising function, which are stored in the 2500 
and cannot be erased or overwritten by the user. 

The user is able to make adjustments to span and zero, however, in order to suit his 
own site conditions and calibration standards. User adjustments, using the calibration 
routines in this section, modify the factory values only when the appropriate 
FUNCTIONS have been ‘unlocked’ (set to ‘USER’) as described in Section 3.7. 

Factory values are restored whenever the FUNCTIONS are set back to ‘DEFAULT’. 

Two types of calibration operation are available: 

i) 

True CALIBRATIONS, where the zero and span of the 2500 are adjusted. 

ii) 

Sample CHECKS, where the 2500 is tested with zero and span, but no 
adjustments are made. 

In either case, results are logged in the appropriate Calibration History log. Either type 
of calibration can be performed MANUALLY or AUTOMATICALLY. 

NOTE 

  It is likely that SPAN adjustments will be required less often than ZERO 

adjustments on the 2500 series, due to its inherent span stability. 

  At this stage, if true CALIBRATIONS are to be required, unlock the necessary 

FUNCTIONS before proceeding. 

  All Calibration Samples must have stable and accurately known concentrations of 

the measured component in a background representative of the actual process 
stream, and they must be supplied to the 2500 at typical process temperature, 
pressure and flow rate. 

4.2  Setting low and high calibration tolerances 

The Zero and Span Tolerances are the limits, set by the user, on the permissible range 
of adjustments during manual and auto calibration routines. These warn of incorrect 
samples or excessive drift. 

If a tolerance is about to be exceeded during a manual calibration, a warning is given. 
This can be ignored if necessary. 

If a tolerance is about to be exceeded during an auto calibration, the auto calibration 
will fail and the Fault alarm will be signalled. 

The maximum permissible tolerance is 10% fsd in either case. 

 

 

Содержание 02500003E

Страница 1: ...Part Number 02500003E Revision 0 Language UK English SERVOTOUGH SpectraExact 2500 QUICK START MANUAL...

Страница 2: ...Servomex 2500 Quick Start Manual 2 2500 Series Configuration and Operation 02500 003E 0...

Страница 3: ...Servomex 2500 Quick Start Manual 2500 Series Configuration and Operation 02500 003E 0 3...

Страница 4: ...Servomex 2500 Quick Start Manual 4 2500 Series Configuration and Operation 02500 003E 0...

Страница 5: ...nt display screen 16 3 5 Communication Options 17 3 6 Communication Setup 18 3 7 RS232 18 3 8 MODBUS ASCII 20 3 9 MODBUS RTU 20 3 10 ETHERNET 20 3 11 Functions 21 3 12 Associate 23 4 CALIBRATION 24 4...

Страница 6: ...the user to pertinent facts and conditions 1 2 About this manual This manual covers software configuration and operation for the 2500 2520 and 2550 range of analysers Further copies of this manual ma...

Страница 7: ...nt Display 3 Hard key to select Menu Display 4 Hard key to exit to the previous menu level 5 Fault warning LED 6 Alarm warning LED 7 Hard key to enter data or accept highlighted option within Menu 8 U...

Страница 8: ...each level of operation the user is offered a selection or menu of items on the display and he she selects the appropriate one by highlighting it with the cursor keys and then pressing the ENTER key...

Страница 9: ...lished While the analyser is warming up the software configuration to suit the user s particular requirements may now be accomplished Proceed to Section 3 Configuration Note that during the warming up...

Страница 10: ...arrow means further information in the direction and a double headed arrow indicates more information in either direction 2 3 Setting passwords NOTE If the keyswitch facility is to be used ignore this...

Страница 11: ...o retain the time setting for up to 2 days without power At this stage it should be set to the correct local time and date and the preferred day month format in order that all future timed operations...

Страница 12: ...o occur iv The HYSTERESIS dead band of the alarm this may be used to avoid chatter if the typical sample concentration is close to the alarm level Go via MENU SET UP to SET ALARM Press ENTER At displa...

Страница 13: ...concentration alarms for any of the measured components in any combination ii Calibration in Progress iii Fault Any existing relay allocation may be edited or cleared When cleared the relays will rem...

Страница 14: ...ay or select CLEAR to clear the relay then press ENTER 1 3 Measurement AL1 HI 10 0 Y N Select Y to assign this function to this relay or N to clear the function then press ENTER 1 3 Measurement AL2 HI...

Страница 15: ...nge Minimum recommended analogue output range is 5 fsd maximum is 200 fsd i e 2x over range Factory default is 0 100 fsd for all outputs NOTE Above 100 fsd linearity performance may be degraded At min...

Страница 16: ...1 1 Measurement R1 L 00 0U 20 0 Select Lower and Upper limits for the output and press ENTER 1 1 Measurement R1 TRUE 0 LIVE 0 Select required state then press ENTER 1 1 Measurement R1 FREEZE FOLLOW S...

Страница 17: ...s If specified the analyser may be fitted with additional hardware to allow digital communications using either Modbus over RS485 or Modbus TCP over Ethernet If either option is fitted the RS232 outpu...

Страница 18: ...TS 8 HANDSHAKE HARDWARE Any device intended for connection to the 2500 must be capable of serial RS232 communication and be configured with these settings Entering the RS232 menu displays further opti...

Страница 19: ...Servomex 2500 Quick Start Manual 2500 Series Configuration and Operation 02500 003E 0 19 At display screen Operation SYSTEM SET UP OR IDENTITY OR HISTORY Select required value then press ENTER...

Страница 20: ...MODBUS RTU This section details the analyser configuration that is displayed when the communications mode is set to MODBUS RTU This should be adjusted as necessary to match the requirements of the Mod...

Страница 21: ...locks out any user adjustments This is useful for applications where span samples are infrequently available e g moisture in solvents iii Zero Constant This should normally be left in USER setting to...

Страница 22: ...re fitted ON OFF Select required state then press ENTER SPAN CONST Measurement DEFAULT USER Select required state then press ENTER ZERO CONST Measurement DEFAULT USER Select required state then press...

Страница 23: ...essor PCB is being fitted This operation is only carried out once In addition if a Default System Data corruption Fault is diagnosed this may be corrected using the Associate routine Go via MENU SETUP...

Страница 24: ...tments are made In either case results are logged in the appropriate Calibration History log Either type of calibration can be performed MANUALLY or AUTOMATICALLY NOTE It is likely that SPAN adjustmen...

Страница 25: ...CAL Press ENTER At display screen Operation SELECT COMPONENT CO2vpm if more than 1 component Select required measurement then press ENTER Z CAL S CAL HISTORY CHK Z S Select Z CAL then press ENTER ZER...

Страница 26: ...tion has settled then press EXIT the 2500 logs the concentration at this point CHECK ZERO CHECK SPAN Select span if required then press ENTER and repeat the process with the span gas 4 4 Auto calibrat...

Страница 27: ...Span sample concentration iv Required Auto calibration period time between cycles v Start time date of the first Auto calibration cycle vi DV dead volume lag This is the time to allow full flushing o...

Страница 28: ...ENTER ENTER PERIOD HOURS 0 0 Select required value then press ENTER ENTER START TIME SET YEAR 0000 Select required value then press ENTER ENTER START TIME SET MONTH 00 As above ENTER START TIME SET DA...

Страница 29: ...me Auto calibration settings may be changed using digital communications where the RS485 or Ethernet option has been fitted See installation manual for details Any Auto calibration in progress can be...

Страница 30: ...o correct any hardware problems arising or deal with any failure of auto calibration sample flow etc ii Serious Faults If any fault arises or parameter degrades to such an extent that the measurement...

Страница 31: ...de use the cursor keys to select the next alarm Measurement AL2 ENABLE 10 0 HI repeat above process to view all alarm settings then press EXIT 5 3 Displaying output configuration Relays Go via MENU SE...

Страница 32: ...Go via MENU FAULTS to FAULT HISTORY Press ENTER At display screen Operation DET SIG LO ON 17 13 23 23 12 Select the desired fault entry to display then press EXIT to finish NOTE Sometimes one or two...

Страница 33: ...asurement CHKMZ 9 2 13 22 25 31 12 Select the desired calibration entry to display then press EXIT to finish 5 5 Displaying analyser identity and diagnostics Identity Go via MENU SET UP DISPLAY to ID...

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