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Installation and Service Manual

INSTALLATION

SURVEY

Prior to installation, a location survey is highly recommended to assure there is sufficient room for the FlexTower on
the counter, for the BIB rack in the back room, and room to route the beverage tubing from the BIB rack.

If an ice drink dispenser heat exchanger is used, assure that the ice drink dispenser is in close proximity to the
FlexTower area so the heat exchanger can be easily routed to the tower to provide cold water for the finished
beverages. Other methods of cooling the water are available. Contact your Manitowoc Beverage Equipment dis-
tributor for details.

Assure that a 115 Volt, 15 amp electrical outlet is available to provide power for the FlexTower and the water pump.
A separate outlet is recommended for each component

Assure that a ¾”( 2 cm) water line  with a shut off valve is available in close proximity to the FlexTower.  Water
treatment is highly recommended to assure a quality finished beverage. Minimum water pressure is 40 PSI (2.75
BAR) dynamic and maximum is 80 PSI (5.5 BAR) static.

COMPONENTS SHIPPED WITH FLEXTOWER

With unit:

Water recirculation pump with power cord and
insulated tubing.

Four (4) bolt/nut sets for securing FlexTower
to most countertops.

Template for mounting hardware locations. This
template is part of the shipping carton. 

DO NOT

DISCARD CARTON UNTIL TEMPLATE HAS
BEEN REMOVED

.

If location uses heat exchanger, kit consisting of:

heat exchanger

supplementary installation instructions

CONNECTORS

Syrup should be available on site location at the time of installation to avoid delays and costly return trips to

finish the installation. It will be necessary to determine the type of BIB connector used with the syrups. Use the

following part numbers when ordering additional kits or replacement parts.

NOTE:

 The installer is responsible for compliance with all federal, state, and local laws

and regulations applying to electrical and plumbing requirements in the installation and
operation of the FlexTower and any associated accessories.

NOTE:

 It may be necessary to cut the countertop to provide access for syrup and water

lines. It is recommended to route lines from below rather than from the back if possible.

P37SBBKHN (Coca Cola)

QCD-II (General Bottler)

PCS1 (Pepsi)

ESSENTIAL TOOLS

Tubing Cutters

Oetiker pliers

Phillips and slotted screwdriver

Power drill

Six (6) inch adjustable wrench

Tape Measure

Содержание FlexTower 12

Страница 1: ...12 246 9922 www manitowocbeverage com In accordance with our policy of continuous product development and improvement this information is subject to change at any time without notice March 23 2007 REV...

Страница 2: ...___________________________________________________ Serial Number _______________________________________________________________________ Installation Date ____________________________________________...

Страница 3: ...TION 7 SURVEY 7 COMPONENTS SHIPPED WITH FLEXTOWER 7 CONNECTORS 7 ESSENTIAL TOOLS 7 FOOTPRINT 8 INSTALLATION PROCEDURE 9 PRECHILL COIL RETROFIT KIT ACCESSORY MATRIX 10 PRECHILL COIL RETROFIT KIT 11 REC...

Страница 4: ...ING 25 BEVERAGE SYSTEM CLEANING 27 BAG IN BOX SYSTEM 27 EXPLODED VIEWS PARTS DIAGRAMS 29 FT 8 WIRING DIAGRAM 29 FT 12 WIRING DIAGRAM 30 FT 16 WIRING DIAGRAM 31 POWER SUPPLY WIRING 32 POWER SUPPLY 33 F...

Страница 5: ...particularly in a small area immediately ventilate the area before repairing the leak CO2 lines and pumps should not be installed in an enclosed space An enclosed space can be a cooler or small room o...

Страница 6: ...ed by a qualified electrician WARNING When using electric appliances basic precautions should always be followed in cluding the following a Read all the instructions before using the appliance b To re...

Страница 7: ...With unit Water recirculation pump with power cord and insulated tubing Four 4 bolt nut sets for securing FlexTower to most countertops Template for mounting hardware locations This template is part...

Страница 8: ...f the unit or approximately 10 inches 25 4 cm from the edge of the counter A mounting template is provided which is printed on the shipping carton NOTE DO NOT DISCARD SHIPPING CARTON UNTIL MOUNTING TE...

Страница 9: ...ht sides of the front cover lift up and pull the front cover forward and off 6 Label and route the two 2 eight 8 line conduit between BIB rack and area and FlexTower location 7 Install water pump and...

Страница 10: ...circ Pump Line Kit 020000783 FT 16 12 and 8 Install Kit 020001070 BIB Racks Flex Tower Model Description BIB Rack Part Number FT 16 Preassembled 16 Box BIB Rack AR 6W3H16F VERT QCD FT 12 Preassembled...

Страница 11: ...ice from left side ice storage bin only Remove the paddlewheel pin or pins 3B agitator bar 3C double D cou pling where applicable bin liner 3D the four knurled bin liner screws 3E paddlewheel 3F padd...

Страница 12: ...nts were previously removed from See Figure 2 10 Install the plastic cover support bracket 7A under the left side of the bin liner 7B when reinstalling the bin liner 7B and the four knurled bin liner...

Страница 13: ...r clamp See Figure 4 Connect the last insulated beverage line to right side of barbed fitting 4E and secure line to barbed fitting with otiker clamp See Figure 4 Wrap fitting and insulated beverage li...

Страница 14: ...ling Coil and Chiller Common Instructions 8 Route insulated beverage line through right side hole in the valve mount plate 4F as shown See Figure 4 Route insulated beverage line either through back or...

Страница 15: ...the drain pan Option One Drainage through the bottom of the unit Back of unit Openings for beverage and drain lines Option Two Drainage through the back of the unit Flexble Tubing Radiator Clamp 90 El...

Страница 16: ...econds 9 Check the output volume of water The correct vol ume should be 6 oz If adjustment is needed to attain this volume adjust the water side adjustment screw on the water valve until 6 oz 177 ml i...

Страница 17: ...17 Installation and Service Manual INSTALLATION FLEXTOWER WATER RECIRCULATION PUMP FLOW Plumbing and Wiring Diagrams can be located inside the front cover of the FlexTower FLEXTOWER WATER CHILLER FLOW...

Страница 18: ...18 Installation and Service Manual INSTALLATION FT 8 PLUMBING DIAGRAM FT 12 PLUMBING DIAGRAM Plumbing and Wiring Diagrams can be located inside the front cover of the FlexTower...

Страница 19: ...19 Installation and Service Manual Plumbing and Wiring Diagrams can be located inside the front cover of the FlexTower INSTALLATION FT 16 PLUMBING DIAGRAM...

Страница 20: ...rcuit is required to provide power to the power supply s transformer with an output of 24 VAC for the electric valves 120 VAC 8 ampere circuit and to power a cold water recirculation pump The power su...

Страница 21: ...21 Installation and Service Manual OPERATION SPECIFICATIONS Serial Plate Serial Plate SERIAL PLATE...

Страница 22: ...ode is entered THE 6 PROGRAMMING MODES ON FLEXTOWER CONTROL BOARD Program Mode 1 Manual Dispense Mode Program Mode 2 Timed Dispense Mode or Flavor Adder Mode Program Mode 3 Water Calibration Mode Prog...

Страница 23: ...r designated touchpad selection areas After all designated touchpad areas have been programmed for timed dispense either enter another program mode or exit the programming modes which will save progra...

Страница 24: ...on area on either touchpad to turn off LED light sequencing The third touchpad area LED lights illuminate for 3 seconds then turn off indicating the touchpad has been configured for LED light sequenci...

Страница 25: ...uble free operation of your unit Contact MBE at 1 800 367 4233 for more information about our ProActive Maintenance Program 1 Conduct daily maintenance of the machine 2 Perform monthly maintenance of...

Страница 26: ...shield back in the drain pan 5 Wash all exterior surfaces of the unit with warm water and a clean cloth Wipe again with a clean dry cloth Cleaning the water valve nozzle and diffuser cosmetic nozzle...

Страница 27: ...5 Na CL O or Commercial sanitizer Bag In Box bag connector 1 Prepare the following in the buckets Bucket 1 warm to hot tap water for rinsing Bucket 2 mild detergent and warm to hot water Bucket 3 mix...

Страница 28: ...detergent solution 16 Soak cosmetic nozzle and the water valve nozzle diffuser assembly in sanitizer for 15 minutes 17 Rise clean the water valve nozzle diffuser assembly the cosmetic nozzle and the...

Страница 29: ...29 Installation and Service Manual EXPLODED VIEWS PARTS DIAGRAMS FT 8 WIRING DIAGRAM Plumbing and Wiring Diagrams can be located inside the front cover of the FlexTower...

Страница 30: ...30 Installation and Service Manual EXPLODED VIEWS PARTS DIAGRAMS FT 12 WIRING DIAGRAM Plumbing and Wiring Diagrams can be located inside the front cover of the FlexTower...

Страница 31: ...31 Installation and Service Manual EXPLODED VIEWS PARTS DIAGRAMS FT 16 WIRING DIAGRAM Plumbing and Wiring Diagrams can be located inside the front cover of the FlexTower...

Страница 32: ...32 Installation and Service Manual EXPLODED VIEWS PARTS DIAGRAMS POWER SUPPLY WIRING...

Страница 33: ...INY PLASTIC 4 0905403 CLIP PLASTIC WIRE CORD 5 1200301 PLUG HEYCO CORD STRAIN RELIEF 6 4340006 COVER BOX ELECTRICAL 7 5007848 BASE ELECRICAL BOX 8 5008229 TRANSFORMER 75VA 120V w BREAKER 9 5008642 COR...

Страница 34: ...34 Installation and Service Manual EXPLODED VIEWS PARTS DIAGRAMS FLEXTOWER EXPLODED VIEW...

Страница 35: ...PLATE VALVE 19 020000472 BRACKET UPPER VALVE 20 020000515 Grid 21 020000537 BOARD LIGHTS No Part Number Description 22 020000568 BRACKET LIGHTS 23 020000569 DECALMETALFRONT 24 020000570 MEDALLION 25...

Страница 36: ...A djust syrup pressure to 40 P S I 2 75 B A R Reattach B IB connector C lean B IB connector C heck line from B IB pum p to M FT 16 C lean syrup outlet C lean port Replace syrup line C heck power to so...

Страница 37: ......

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Страница 39: ...ate 2 irregularities 2 M MBE 2 Model Number 2 modifications 5 N nozzle 28 O Operation 5 P Parts 29 30 31 32 33 34 35 Q Qualified Service Personnel 5 R Relocation 5 return procedures 2 S SAFETY 5 6 san...

Страница 40: ...N 47172 1868 Tel 812 246 7000 800 367 4233 Fax 812 246 9922 www manitowocbeverage com In accordance with our policy of continuous product development and improvement this information is subject to cha...

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