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SEASTAR Hydraulics

The safety information provided below is intended to inform you of 

the dangers that may be present before, during and after use. It is 

critical that you read and understand ALL the points noted.

 

WARNING

1.

 Check Fluid level in highest helm pump (see page 15 for proper 

fluid level setting).

2.

 Verify immediate steering response when turning steering wheel(s). 

(Ensure engine turns when steering wheel is turned.)

3.

 Visually inspect all steering hoses and fittings for wear, kinking 

and/or leaks.

4.

 Check for binding, loose, worn or leaking steering components.

DO NOT OPERATE BOAT IF ANY COMPONENT IS NOT IN PROPER 

WORKING CONDITION.

1.

 WEAR A COAST GUARD-APPROVED PERSONAL FLOTATION DEVICE (PFD).

2.

 ATTACH ENGINE SHUT-OFF CORD (LANYARD) TO YOUR PFD.

3.

 Never allow anyone not familiar with the operation of the steering 

system operate the boat at any time.

4.

  Know and adhere to the operator restrictions for your area including;

  - Federal Laws/Regulations,
  - State Laws/Regulations and
  - Municipal Laws/Regulations.

DO NOT OPERATE BOAT IF ANY COMPONENT IS NOT IN PROPER 

WORKING CONDITION.

1.

 

Rinse off steering system thoroughly using ‘fresh, clean water only’.

  -  Cleaning fluids containing ammonia, acids or any other corrosive 

 ingredients 

MUST NOT

 be used for cleaning any part of the 

  hydraulic steering system.

1. 

Maintain steering system at a minimum of twice per year.

  - See Maintenance, on page 21 of this manual.

Keep our waters clean for all current and future users. Dispose of ALL 

fluids in accordance with your local regulations.

During use

Prior to every use

After use

Maintenance

Содержание Autopilot Pump

Страница 1: ...Before you do it your way please try it our way 40 OPERATING INSTRUCTIONS AND OWNER S MANUAL w w w s e a s t a r s o l u t i o n s c o m FORTY ISO 9001 Autopilot Pump...

Страница 2: ...Immediate hazards which WILL result in severe personal injury or death DANGER Information which is important to proper installation or maintenance but is not hazard related NOTICE Cleaning fluids con...

Страница 3: ...ts 2 DO NOT modify or substitute any component in any way without written consent from SeaStar Solutions 3 Comply with all system ratings regulations boat engine U S C G Cylinder MUST be compatible wi...

Страница 4: ...ATION DEVICE PFD 2 ATTACH ENGINE SHUT OFF CORD LANYARD TO YOUR PFD 3 Never allow anyone not familiar with the operation of the steering system operate the boat at any time 4 Know and adhere to the ope...

Страница 5: ...tep 3 3 Additional Purge Instructions 19 Step 4 System Check 20 Maintenance 21 Troubleshooting Guide 22 Statement of Limited Warranty 23 Return Goods Procedure 23 Mounting Template 25 Before proceedin...

Страница 6: ...terference between the steering cylinder and the transom splashwell or jack plate or any combination of these parts by performing these simple steps If installed on an outboard engine with the engine...

Страница 7: ...at ALL components needed to complete the installation are purchased including helm pump steering cylinder hoses fluid fittings and pipe sealant such as Loctite PST NEVER USE TEFLON TAPE ONLY USE A LIQ...

Страница 8: ...utputs type 1 and type 2 It can be used as a standalone Autopilot pump or can be mounted to a previously installed SeaStar Power Assist unit avoiding the need to install additional hydraulic lines Opt...

Страница 9: ...o Load Type 1 60in3 min Type 2 100in3 min Typical current draw up to 300 psi Type 1 4 8A Type 2 5 11A Cylinder Capacity Type 1 4 9 12 5in3 Type 2 12 5 21in3 24V SEASTAR AUTOPILOT PUMP 24 Volts 1000psi...

Страница 10: ...nation CONTAMINATION IS THE MOST COMMON CAUSE OF SYSTEM FAILURE Read ALL bold print text notes cautions and warnings Reading them now will help prevent unexpected surprises during the installation The...

Страница 11: ...1 Overview Due to the different cylinders options available with SeaStar Steering be sure that you choose the correct installation diagram noted in this book NOTICE Electrical Connections STEP 2 Filli...

Страница 12: ...h as engine manifolds Avoid any areas that seem to collect water Install the Autopilot pump in a vertical position refer to figure 3 DO NOT mount the unit in a horizontal position Step 1 Mounting and...

Страница 13: ...ort helm to R AP AP to cylinder C2 AP to starboard side cylinder C1 AP to port side cylinder H1 H2 C1 C2 H1 H2 C1 C2 Outboard Front Mount Cylinders HC5345 3 HC5347 3 HC5348 3 HC5358 3 I O Cylinder HC5...

Страница 14: ...er R port helm to R AP AP to cylinder C1 AP to starboard side cylinder C2 AP to port side cylinder H1 H2 C1 C2 Side Mount Cylinder HC5370 Splashwell Cylinder HC5380 R H1 H2 C1 C2 PORT STARBOARD R H1 H...

Страница 15: ...2 AP lower R port helm to R AP AP to cylinder C1 AP to starboard side cylinder C2 AP to port side cylinder All Inboard Sterndrive Except HC5332 2 R H1 H2 C1 C2 R H1 H2 C1 C2 H1 H2 C1 C2 PORT STARBOARD...

Страница 16: ...le A MIN of 12AWG wiring should be used for any extensions Lead wires should be kept as short as possible Step 2 Autopilot Electrical Connections Refer to the Autopilot controller manufacturer for EMC...

Страница 17: ...Solutions recommends use of SeaStar Steering Fluid ONLY in our hydraulic steering systems SeaStar Steering Systems have been engineered and validated using our proprietary SeaStar Hydraulic Steering F...

Страница 18: ...ered through a fine mesh screen can be used The system MUST be thoroughly flushed as soon as possible with genuine SeaStar Steering Fluid after using an emergency fluid In an EXTREME emergency any non...

Страница 19: ...LOCKWISE FILLER PLUG REMOVED PUSH PIN FILLER KIT HELM FILL PORT DO NOT LET OIL LEVEL FALL BELOW THIS POINT Step 3 1 Fill Purge Manually The following procedure applies to a single helm and single cyli...

Страница 20: ...go of the cylinder body rod TURN COUNTER CLOCKWISE CLOSE RIGHT SIDE BLEEDER Outboard Front Mount HC5332 2 Cylinder CLOSE LEFT SIDE BLEEDER TURN COUNTER CLOCKWISE Side Mount Splashwell Mount Cylinder A...

Страница 21: ...l cylinder bleed fittings to 180 in lbs TURN CLOCKWISE CLOSE LEFT SIDE BLEEDER TURN CLOCKWISE CLOSE RIGHT SIDE BLEEDER Outboard Front Mount HC5332 2 Cylinder Side Mount Splashwell Mount Cylinder All B...

Страница 22: ...ittings on the steering cylinder Be sure that the quick connect is locked onto the fitting Open ALL cylinder bleed fittings 1 1 2 turn Turn Power Purge unit ON Oil should flow into and out of the helm...

Страница 23: ...beginning at station no 1 and repeat entire procedure at station no 2 Note Refer to Oil Level System Check on page 20 3 3 2 Single Station Twin Cylinder When performing Steps 3 1 1 3 1 6 perform instr...

Страница 24: ...he helm pump If fluid level drops and rises significantly as the wheel is being turned there is still air in the system Complete bleeding instructions again until no obvious fluid level change is noti...

Страница 25: ...y inspected Replace any hose s showing signs of wear and remove the cause or reroute the hose s Check all fittings and seal locations for leaks damage and services as necessary NOTICE WARNING Failure...

Страница 26: ...page 11 confirm that your hoses are hooked up correctly 1 Steering response is slow and feels bumpy Leak Air in system Repeat system check inspecting system for leaks Rebleed system 2 Steering is very...

Страница 27: ...us at the appropriate address In such a case SeaStar Solutions products found to be defective and covered by this warranty will be replaced at SeaStar Solutions option and returned to the customer The...

Страница 28: ...24 SEASTAR Hydraulics This page left intentionally blank...

Страница 29: ...Autopilot Pump 25 MOUNTING TEMPLATE 4 20 4 x 22 2 50 If this mounting template is photocopied ALL measurements must be checked using a measuring device prior to use NOTICE...

Страница 30: ...26 SEASTAR Hydraulics This page left intentionally blank...

Страница 31: ......

Страница 32: ...98320 REV D SEASTAR SOLUTIONS 3831 NO 6 ROAD RICHMOND B C CANADA V6V 1P6 FAX 604 270 7172 www seastarsolutions com ISO 10592 2007 MARINE CANADA ACQUISITION INC DBA SEASTAR SOLUTIONS PRINTED IN CANADA...

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