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Autopilot Pump

13

 

Step 3  Filling & Purging the System

These instructions show how to fill and purge a SeaStar steering 

system with the SeaStar Autopilot pump installed. The same steps 

apply to ALL cylinders with the exception of which bleed fitting to 

open and close and the direction the cylinder rod moves. These 

variations are shown in inset diagrams at each step. For multiple 

steering stations, start with the lowest station while going through 

Steps 3.1.1 – 3.1.6, repeat at each higher station until complete.
The use of a Power Purge kit (HA5445 or equivalent) is highly 

recommended and will improve the speed and quality of the purge 

procedure.

This procedure requires two people. One person may not be able 

to remove all the air from the system, which will result in spongy, 

unresponsive steering. 

During the entire filling procedure, oil

 MUST

 be visible in the filler 

tube. 

DO NOT

 allow oil level to disappear into the helm pump, as 

this may introduce air into the system and increase your filling time.

Read First

 

CAUTION

Hydraulic Fluid

Due to recent upgrades in our steering system components, 
SeaStar Solutions recommends use of SeaStar Steering Fluid 

ONLY

 

in our hydraulic steering systems. SeaStar Steering Systems have 
been engineered and validated using our proprietary SeaStar 
Hydraulic Steering Fluid. SeaStar Steering fluid is engineered with a 
special additive package that contains anti-foaming and anti-rusting 
agents, anti-oxidants, viscosity stabilizers, corrosion inhibitors, wear 
additives as well as water emulsification additives. It is highly 
recommended that SeaStar Steering Fluid be used to ensure 
optimum system performance and safety.

 

WARNING

Any non-approved fluid may cause serious damage to the steering 

system resulting in possible loss of steering, causing property 

damage, personal injury and/or death.

Use of any non-approved fluid may result in the following;

•  higher steering effort, particularly at ambient or lower temperatures 

and/or over time due to oil degradation and breakdown

•  increased steering slip and/or drift resulting in lost motion
•  foaming or air entrapment causing a bumpy feel during steering
•  high rates of moisture absorption causing internal component 

corrosion

•  scratched steering cylinder bores and shafts due to contamination 

or elevated wear rates

•  seal degradation – incompatibility with various proprietary seal 

compounds used in our products.

AUTOPILOT PUMP

Содержание Autopilot Pump

Страница 1: ...Before you do it your way please try it our way 40 OPERATING INSTRUCTIONS AND OWNER S MANUAL w w w s e a s t a r s o l u t i o n s c o m FORTY ISO 9001 Autopilot Pump...

Страница 2: ...Immediate hazards which WILL result in severe personal injury or death DANGER Information which is important to proper installation or maintenance but is not hazard related NOTICE Cleaning fluids con...

Страница 3: ...ts 2 DO NOT modify or substitute any component in any way without written consent from SeaStar Solutions 3 Comply with all system ratings regulations boat engine U S C G Cylinder MUST be compatible wi...

Страница 4: ...ATION DEVICE PFD 2 ATTACH ENGINE SHUT OFF CORD LANYARD TO YOUR PFD 3 Never allow anyone not familiar with the operation of the steering system operate the boat at any time 4 Know and adhere to the ope...

Страница 5: ...tep 3 3 Additional Purge Instructions 19 Step 4 System Check 20 Maintenance 21 Troubleshooting Guide 22 Statement of Limited Warranty 23 Return Goods Procedure 23 Mounting Template 25 Before proceedin...

Страница 6: ...terference between the steering cylinder and the transom splashwell or jack plate or any combination of these parts by performing these simple steps If installed on an outboard engine with the engine...

Страница 7: ...at ALL components needed to complete the installation are purchased including helm pump steering cylinder hoses fluid fittings and pipe sealant such as Loctite PST NEVER USE TEFLON TAPE ONLY USE A LIQ...

Страница 8: ...utputs type 1 and type 2 It can be used as a standalone Autopilot pump or can be mounted to a previously installed SeaStar Power Assist unit avoiding the need to install additional hydraulic lines Opt...

Страница 9: ...o Load Type 1 60in3 min Type 2 100in3 min Typical current draw up to 300 psi Type 1 4 8A Type 2 5 11A Cylinder Capacity Type 1 4 9 12 5in3 Type 2 12 5 21in3 24V SEASTAR AUTOPILOT PUMP 24 Volts 1000psi...

Страница 10: ...nation CONTAMINATION IS THE MOST COMMON CAUSE OF SYSTEM FAILURE Read ALL bold print text notes cautions and warnings Reading them now will help prevent unexpected surprises during the installation The...

Страница 11: ...1 Overview Due to the different cylinders options available with SeaStar Steering be sure that you choose the correct installation diagram noted in this book NOTICE Electrical Connections STEP 2 Filli...

Страница 12: ...h as engine manifolds Avoid any areas that seem to collect water Install the Autopilot pump in a vertical position refer to figure 3 DO NOT mount the unit in a horizontal position Step 1 Mounting and...

Страница 13: ...ort helm to R AP AP to cylinder C2 AP to starboard side cylinder C1 AP to port side cylinder H1 H2 C1 C2 H1 H2 C1 C2 Outboard Front Mount Cylinders HC5345 3 HC5347 3 HC5348 3 HC5358 3 I O Cylinder HC5...

Страница 14: ...er R port helm to R AP AP to cylinder C1 AP to starboard side cylinder C2 AP to port side cylinder H1 H2 C1 C2 Side Mount Cylinder HC5370 Splashwell Cylinder HC5380 R H1 H2 C1 C2 PORT STARBOARD R H1 H...

Страница 15: ...2 AP lower R port helm to R AP AP to cylinder C1 AP to starboard side cylinder C2 AP to port side cylinder All Inboard Sterndrive Except HC5332 2 R H1 H2 C1 C2 R H1 H2 C1 C2 H1 H2 C1 C2 PORT STARBOARD...

Страница 16: ...le A MIN of 12AWG wiring should be used for any extensions Lead wires should be kept as short as possible Step 2 Autopilot Electrical Connections Refer to the Autopilot controller manufacturer for EMC...

Страница 17: ...Solutions recommends use of SeaStar Steering Fluid ONLY in our hydraulic steering systems SeaStar Steering Systems have been engineered and validated using our proprietary SeaStar Hydraulic Steering F...

Страница 18: ...ered through a fine mesh screen can be used The system MUST be thoroughly flushed as soon as possible with genuine SeaStar Steering Fluid after using an emergency fluid In an EXTREME emergency any non...

Страница 19: ...LOCKWISE FILLER PLUG REMOVED PUSH PIN FILLER KIT HELM FILL PORT DO NOT LET OIL LEVEL FALL BELOW THIS POINT Step 3 1 Fill Purge Manually The following procedure applies to a single helm and single cyli...

Страница 20: ...go of the cylinder body rod TURN COUNTER CLOCKWISE CLOSE RIGHT SIDE BLEEDER Outboard Front Mount HC5332 2 Cylinder CLOSE LEFT SIDE BLEEDER TURN COUNTER CLOCKWISE Side Mount Splashwell Mount Cylinder A...

Страница 21: ...l cylinder bleed fittings to 180 in lbs TURN CLOCKWISE CLOSE LEFT SIDE BLEEDER TURN CLOCKWISE CLOSE RIGHT SIDE BLEEDER Outboard Front Mount HC5332 2 Cylinder Side Mount Splashwell Mount Cylinder All B...

Страница 22: ...ittings on the steering cylinder Be sure that the quick connect is locked onto the fitting Open ALL cylinder bleed fittings 1 1 2 turn Turn Power Purge unit ON Oil should flow into and out of the helm...

Страница 23: ...beginning at station no 1 and repeat entire procedure at station no 2 Note Refer to Oil Level System Check on page 20 3 3 2 Single Station Twin Cylinder When performing Steps 3 1 1 3 1 6 perform instr...

Страница 24: ...he helm pump If fluid level drops and rises significantly as the wheel is being turned there is still air in the system Complete bleeding instructions again until no obvious fluid level change is noti...

Страница 25: ...y inspected Replace any hose s showing signs of wear and remove the cause or reroute the hose s Check all fittings and seal locations for leaks damage and services as necessary NOTICE WARNING Failure...

Страница 26: ...page 11 confirm that your hoses are hooked up correctly 1 Steering response is slow and feels bumpy Leak Air in system Repeat system check inspecting system for leaks Rebleed system 2 Steering is very...

Страница 27: ...us at the appropriate address In such a case SeaStar Solutions products found to be defective and covered by this warranty will be replaced at SeaStar Solutions option and returned to the customer The...

Страница 28: ...24 SEASTAR Hydraulics This page left intentionally blank...

Страница 29: ...Autopilot Pump 25 MOUNTING TEMPLATE 4 20 4 x 22 2 50 If this mounting template is photocopied ALL measurements must be checked using a measuring device prior to use NOTICE...

Страница 30: ...26 SEASTAR Hydraulics This page left intentionally blank...

Страница 31: ......

Страница 32: ...98320 REV D SEASTAR SOLUTIONS 3831 NO 6 ROAD RICHMOND B C CANADA V6V 1P6 FAX 604 270 7172 www seastarsolutions com ISO 10592 2007 MARINE CANADA ACQUISITION INC DBA SEASTAR SOLUTIONS PRINTED IN CANADA...

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