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Autopilot Pump

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SAFETY INFORMATION

The safety information provided below is intended to inform you of the 

dangers that may be present before, during and after the installation.  

It is critical that you read and understand ALL the points noted.

 

WARNING

The safe operation of the steering system is dependant upon proper 

installation and maintenance, common sense, safe judgment and the 

knowledge/expertise of the operator. Every installer/user of the 

steering system should know the following requirements ‘before’ 

installing/using the steering system.
If you have any questions regarding any of these warnings, contact 

SeaStar Solutions.
To reduce risk of severe injury or death. Always wear a Coast Guard 

Approved personal flotation device (PFD) and use an engine shut-off 

cord (lanyard).

1.

 Read and understand the Installation and Owner’s Manuals 

provided with your steering components.

2.

 Ensure that all components required to complete the installation 

are on hand (including hoses, fittings, oil and the proper tools 

required for the installation).

3.

 SeaStar components are highly engineered and safety tested to 

ensure system integrity, DO NOT substitute any component with 

non-SeaStar components as this may compromise system 

performance/reliability. 

1.

 Install components as directed in all Installation Manuals 

(including helm pumps, hoses and fitting kits).

2.

 DO NOT modify or substitute any component in any way without 

written consent from SeaStar Solutions.

3.

 Comply with all system ratings/regulations (boat/engine, U.S.C.G.).

  - Cylinder MUST be compatible with engine(s) installed.
  - Cylinder MUST be rated for use on the engine(s) installed.

4.

 Confirm that there is no interference between the steering cylinder(s), 

tiebars and the transom, splashwell, outboard engine or jackplate 

or any combination of these parts by performing the following steps;

  a)  With engine fully tilted DOWN, turn steering wheel from hard 

  over to hard over and confirm that no interference occurs.

  -  if using a hydraulic jack plate the above must also be performed  

    at all the positions of the jack plate.

  b)  Repeat step 4a) with engines tilted UP.
  c)  Perform step 4a) with each engine in DOWN/UP  

 

 

positions confirming that independent TRIM/TILT can be done    

without any interference.

5.

 Confirm that the steering cylinder can be fully stroked in both 

directions as well as full tilt and trim without stretching, chafing, 

rubbing and/or kinking of the hydraulic hoses.

6.

 Confirm that extruded nylon tubing has NOT been substituted for 

SeaStar Steering Hose.

7.

 DO NOT use a wire coil type trim switch with a hydraulic steering 

system as the wire can wind up tight around the steering wheel 

shaft and prevent further steering.

8.

 Conduct System Check as outlined on page 20 of this manual.

Before installation

Installation

 

CAUTION

-3 steering cylinders are fitted 

with ORB hose fittings. DO NOT 

use NPT fittings, irreparable 

damage to cylinder WILL occur.

Содержание Autopilot Pump

Страница 1: ...Before you do it your way please try it our way 40 OPERATING INSTRUCTIONS AND OWNER S MANUAL w w w s e a s t a r s o l u t i o n s c o m FORTY ISO 9001 Autopilot Pump...

Страница 2: ...Immediate hazards which WILL result in severe personal injury or death DANGER Information which is important to proper installation or maintenance but is not hazard related NOTICE Cleaning fluids con...

Страница 3: ...ts 2 DO NOT modify or substitute any component in any way without written consent from SeaStar Solutions 3 Comply with all system ratings regulations boat engine U S C G Cylinder MUST be compatible wi...

Страница 4: ...ATION DEVICE PFD 2 ATTACH ENGINE SHUT OFF CORD LANYARD TO YOUR PFD 3 Never allow anyone not familiar with the operation of the steering system operate the boat at any time 4 Know and adhere to the ope...

Страница 5: ...tep 3 3 Additional Purge Instructions 19 Step 4 System Check 20 Maintenance 21 Troubleshooting Guide 22 Statement of Limited Warranty 23 Return Goods Procedure 23 Mounting Template 25 Before proceedin...

Страница 6: ...terference between the steering cylinder and the transom splashwell or jack plate or any combination of these parts by performing these simple steps If installed on an outboard engine with the engine...

Страница 7: ...at ALL components needed to complete the installation are purchased including helm pump steering cylinder hoses fluid fittings and pipe sealant such as Loctite PST NEVER USE TEFLON TAPE ONLY USE A LIQ...

Страница 8: ...utputs type 1 and type 2 It can be used as a standalone Autopilot pump or can be mounted to a previously installed SeaStar Power Assist unit avoiding the need to install additional hydraulic lines Opt...

Страница 9: ...o Load Type 1 60in3 min Type 2 100in3 min Typical current draw up to 300 psi Type 1 4 8A Type 2 5 11A Cylinder Capacity Type 1 4 9 12 5in3 Type 2 12 5 21in3 24V SEASTAR AUTOPILOT PUMP 24 Volts 1000psi...

Страница 10: ...nation CONTAMINATION IS THE MOST COMMON CAUSE OF SYSTEM FAILURE Read ALL bold print text notes cautions and warnings Reading them now will help prevent unexpected surprises during the installation The...

Страница 11: ...1 Overview Due to the different cylinders options available with SeaStar Steering be sure that you choose the correct installation diagram noted in this book NOTICE Electrical Connections STEP 2 Filli...

Страница 12: ...h as engine manifolds Avoid any areas that seem to collect water Install the Autopilot pump in a vertical position refer to figure 3 DO NOT mount the unit in a horizontal position Step 1 Mounting and...

Страница 13: ...ort helm to R AP AP to cylinder C2 AP to starboard side cylinder C1 AP to port side cylinder H1 H2 C1 C2 H1 H2 C1 C2 Outboard Front Mount Cylinders HC5345 3 HC5347 3 HC5348 3 HC5358 3 I O Cylinder HC5...

Страница 14: ...er R port helm to R AP AP to cylinder C1 AP to starboard side cylinder C2 AP to port side cylinder H1 H2 C1 C2 Side Mount Cylinder HC5370 Splashwell Cylinder HC5380 R H1 H2 C1 C2 PORT STARBOARD R H1 H...

Страница 15: ...2 AP lower R port helm to R AP AP to cylinder C1 AP to starboard side cylinder C2 AP to port side cylinder All Inboard Sterndrive Except HC5332 2 R H1 H2 C1 C2 R H1 H2 C1 C2 H1 H2 C1 C2 PORT STARBOARD...

Страница 16: ...le A MIN of 12AWG wiring should be used for any extensions Lead wires should be kept as short as possible Step 2 Autopilot Electrical Connections Refer to the Autopilot controller manufacturer for EMC...

Страница 17: ...Solutions recommends use of SeaStar Steering Fluid ONLY in our hydraulic steering systems SeaStar Steering Systems have been engineered and validated using our proprietary SeaStar Hydraulic Steering F...

Страница 18: ...ered through a fine mesh screen can be used The system MUST be thoroughly flushed as soon as possible with genuine SeaStar Steering Fluid after using an emergency fluid In an EXTREME emergency any non...

Страница 19: ...LOCKWISE FILLER PLUG REMOVED PUSH PIN FILLER KIT HELM FILL PORT DO NOT LET OIL LEVEL FALL BELOW THIS POINT Step 3 1 Fill Purge Manually The following procedure applies to a single helm and single cyli...

Страница 20: ...go of the cylinder body rod TURN COUNTER CLOCKWISE CLOSE RIGHT SIDE BLEEDER Outboard Front Mount HC5332 2 Cylinder CLOSE LEFT SIDE BLEEDER TURN COUNTER CLOCKWISE Side Mount Splashwell Mount Cylinder A...

Страница 21: ...l cylinder bleed fittings to 180 in lbs TURN CLOCKWISE CLOSE LEFT SIDE BLEEDER TURN CLOCKWISE CLOSE RIGHT SIDE BLEEDER Outboard Front Mount HC5332 2 Cylinder Side Mount Splashwell Mount Cylinder All B...

Страница 22: ...ittings on the steering cylinder Be sure that the quick connect is locked onto the fitting Open ALL cylinder bleed fittings 1 1 2 turn Turn Power Purge unit ON Oil should flow into and out of the helm...

Страница 23: ...beginning at station no 1 and repeat entire procedure at station no 2 Note Refer to Oil Level System Check on page 20 3 3 2 Single Station Twin Cylinder When performing Steps 3 1 1 3 1 6 perform instr...

Страница 24: ...he helm pump If fluid level drops and rises significantly as the wheel is being turned there is still air in the system Complete bleeding instructions again until no obvious fluid level change is noti...

Страница 25: ...y inspected Replace any hose s showing signs of wear and remove the cause or reroute the hose s Check all fittings and seal locations for leaks damage and services as necessary NOTICE WARNING Failure...

Страница 26: ...page 11 confirm that your hoses are hooked up correctly 1 Steering response is slow and feels bumpy Leak Air in system Repeat system check inspecting system for leaks Rebleed system 2 Steering is very...

Страница 27: ...us at the appropriate address In such a case SeaStar Solutions products found to be defective and covered by this warranty will be replaced at SeaStar Solutions option and returned to the customer The...

Страница 28: ...24 SEASTAR Hydraulics This page left intentionally blank...

Страница 29: ...Autopilot Pump 25 MOUNTING TEMPLATE 4 20 4 x 22 2 50 If this mounting template is photocopied ALL measurements must be checked using a measuring device prior to use NOTICE...

Страница 30: ...26 SEASTAR Hydraulics This page left intentionally blank...

Страница 31: ......

Страница 32: ...98320 REV D SEASTAR SOLUTIONS 3831 NO 6 ROAD RICHMOND B C CANADA V6V 1P6 FAX 604 270 7172 www seastarsolutions com ISO 10592 2007 MARINE CANADA ACQUISITION INC DBA SEASTAR SOLUTIONS PRINTED IN CANADA...

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