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ThermoControl Plus 4M

Controller with four heating zones

Modulation or 2-stage control

(alternative: eight heating zones w ith 1-stage control)

Operating and

Installation Manual

Schwank Group

5285 Bradco Blvd., Mississauga, ON L4W 2A6

2 Schwank Way, Waynesboro, GA 30830

Tel.: 1-877-446-3727 Fax: 1-866-361-0523

[email protected]

www.schwankgroup.com

Version:

v.2_ March 2021

Содержание ThermoControl Plus 4M

Страница 1: ...trol alternative eight heating zones with 1 stage control Operating and Installation Manual Schwank Group 5285 Bradco Blvd Mississauga ON L4W 2A6 2 Schwank Way Waynesboro GA 30830 Tel 1 877 446 3727 Fax 1 866 361 0523 csr schwankgroup com www schwankgroup com Version v 2_ March 2021 ...

Страница 2: ... commands 13 4 5 Vacation program 14 4 6 Manual operation FIX 15 4 7 Button for system check mode 15 5 SET UP THE OPERATING PARAMETERS 16 5 1 Enter the number of heating zones 16 5 2 Set up the parameters 17 5 3 The Heat up optimization 19 5 4 COPY 19 5 5 How to do a security save and how to reload all parameters 20 6 INSTALLATION 20 6 1 Important general instructions 21 6 2 Sensor connections 21 ...

Страница 3: ...rated button This button can be installed parallel to the sensor By pushing the button 1 sec the value of the programmed daytime temperature in the selected heating zone is maintained for an additional time period Default is 1h adjustable in the parameter menu Programmed temperature values and operating programs The temperatures and operating programs of every single heating zone are independently...

Страница 4: ...liance to the power supply while you are working The Schwank ThermoControl Plus 4M has to be mounted on at a place where it s not affected by vibrations or shocks Please install the ThermoControl Plus 4M ensuring conformity to the wiring diagram Ensure that the controller and the heater relays are connected by 16 AWG cable and controller and sensor connected by a 18 AWG cable Install the room temp...

Страница 5: ...meter out of every parameter shown on the display The chosen selected parameter can be modified by the buttons 7 8 FIX 9 PR Clock button It can be used to display and modify time and date Push to switch between programmed and FIXed operation modes To check and modify the weekly schedule program in the displayed heating zone 10 CLR Clear button To delete a switch point or a complete schedule progra...

Страница 6: ...ving open ID number of the selected heating zone ID number of relay outputs and sensor inputs assigned to the currently selected heating zone Outdoor temperature value measured by OAS outdoor temperature sensor only Operation time counter All stage relays have a counters in two stage control mode Push the SEL button to switch between the stage counters The shown data cannot be modified after 19999...

Страница 7: ... the OPT symbol The starting time of a specific zone is determined by an algorithm This way the controller automaticaly adapts to environmental specifics like outdoor temperature heat up performance and possible structural changes in the heating zone The feature can only be deactivated in the setup menu An OAS outdoor temperature sensor is required for this feature While using the vacation mode th...

Страница 8: ...matically after one minute without pushing a button the display jumps back to the default screen The current day or night time temperatures can be displayed if you push the or button The displayed values can be modified by pushing the buttons All modifications are saved immediately The temperature setpoint values can be adjusted in the following range 3 35 C 37 95 ºF ...

Страница 9: ...the third day of the ongoing week in other words Wednesday 1 Monday etc After using the button once more the display jumps back to the normal clock The display jumps to default screen if you press the DISP button Setting the time To change the time the SEL button has to be pressed At first the minutes start to blink 03 which can be modified by using the buttons After pushing the SEL button again t...

Страница 10: ...pectively will be shown on the display When the year has been modified the day of the week might be changing according to the calendar in this case 3 To change the setting you have to press SEL At first the month 3 will start to blink the setting can be modified with To change the day please push the SEL button again Now the day starts to blink 24 The day can also be modified with the buttons Once...

Страница 11: ...command can be seen on the upper part of the display the 1 2 3 4 5 Day informs that on what days of the week 1 Monday will this on off function be active With a few presses on the PR button you can see the full weekly heating program Two examples can be seen here At the on off 7 00 daytime mode heating is started Then at time point 2 17 30 the night time mode heating begins As these two points are...

Страница 12: ...want to clear an on off command you have to push and hold the CLR button The symbol CLR will blink on the display so that you are warned you are going to clear a on off command If the CLR button is released immediately the cancellation will be stopped If the cancellation is completed horizontal lines are visible Afterwards the new number of free on off commands are displayed The ID number of an on...

Страница 13: ...sing you are able to select different day groups or only single days 1 Monday Afterwards you can modify the hour by pushing the SEL button 12 The requested time 7 can be set with After you select the minutes with SEL 00 the requested time 35 can be set with Finally the PR button has to be pushed Afterwards the display switches to the next free switching point It is not possible to program two diff...

Страница 14: ... in all heating zones which are working in automatic mode zone is working on a fixed mode FIX the vacation program has no effect there If you push the button again the start of the holiday period can be modified A by pressing you can set the year month and day The holiday program starts at 0 00 o clock on the desired date After you have modified the start A you will have to set up the end B of the...

Страница 15: ...FIX mode The control unit switches back to the default screen and the selected mode is activated night temperature mode day temperature mode frost protection temperature By pushing the button the heater runs with full power independent of the current room temperature You can switch back to the base display mode by pushing this button again Push FIX to get back to the default screen System check mo...

Страница 16: ...nit P1 P2 P3 P4 P5 A small jumper has to be placed in the correct position Only one program can be chosen at any given time Please be careful by choosing the right electrical connection for the desired program In case of changing the application program P1 P2 P3 P4 P5 all parameters switch back to the default settings chapter 5 1 and 5 2 P1 Eight heating zones single stage P2 P5 Four to seven zone...

Страница 17: ...d not be mounted at an optimal place the measured temperature can be offset 9 9 10 0 C 9 9 10 0 ºF t1 After starting the heater it runs with full power until it stops at the programmed time in this case 0 5 minute t2 For the displayed time the heater stops completely 5 60 Sec It only appears if the t1 is not equal to zero Ability of a restart t3 The heater starts with full load for 1 minute afterw...

Страница 18: ...own Automatic switch from summer time to wintertime 1h This function can be activated AUto and deactivated OFF If a communication module is integrated into the controller other parameters will follow OFF the exhaust fan is switched off also the symbol doesn t appear AUto exhaust fan and air proving contact in use Programmable time for the override button h 0 00 24 00 The illumination of the displa...

Страница 19: ...parate optimized heat up time 5 4 COPY The COPY button offers you the opportunity to copy all parameters of a certain zone or the complete time program and insert it into the program of one or many other zones To copy parameters hold DISP approx 3 sec chapter 5 2 To copy time programs use the PR button chapter 4 4 1 To exemplify the procedure we copy the data of Zone 1 ZONE signal and number of Zo...

Страница 20: ...oad the default settings 6 Installation Press CLR and simultaneously The SAVE symbol will appear on the display Now push DISP the display will start to blink the parameters are saved afterwards the display switches back to the default screen If you press CLR and SEL simultaneously the LOAd symbol appears on the display Then press the DISP button and the parameters that were saved by the Schwank se...

Страница 21: ...nputs have to be kept free of usage 6 3 Connection of the heaters Only 24VAC Class 2 equipments can be connected to the controller The relays inside the controller are switching 24VAVC powered contacts on the connection terminals Use 24VAC Class 2 rated power relays to connect heaters that operate with higher than extra low voltage Connect the heaters only at the provided terminals Please note tha...

Страница 22: ... 22 6 4 Wiring connections ...

Страница 23: ... 23 ...

Страница 24: ... and an error indication is generated In case there is a exhaust fan but no air proving contact the contact input of the controller must be short circuited 6 6 Alarm contact input Connect potential free contact to this input The contact must be provided by extra low voltage Class 2 rated equipment If the dry contact is interrupted the controller turns off all heaters and exhaust fans independently...

Страница 25: ...version here 6 10 Communication connection Two types of optional communication module can be used and connected to the Communication terminal only one type can be used at a time CM NET Ethernet The controller connects to the local network and become available remotely via PCs or smart devices Availability is not limited to the local network it also works via the Internet from anywhere in the world...

Страница 26: ...A Use long term batteries Before changing the batteries please read the general security instructions Alarm signal Does not point out the kind of operational error It only shows that an error message has arrived at the alarm contact The controller switches off all heaters and exhaust fans In case of not using the alarm contact the terminals should be short circuited This screen indicates a very ra...

Страница 27: ...gas heaters warm air heaters programmable Hysteresis 0 2 2 0 C 0 4 3 6 ºF Threshold value two stage operation only 0 5 3 0 C 1 0 5 5 ºF Proportional range modulation operation only 1 5 10 0 C 2 7 18 0 ºF Integration time two stage heater operation only 10 99 minutes Sensor correction 9 9 10 0 C 9 9 10 0 ºF Exhaust fan delay time 0 60 minutes Clock calendar Real time clock with calendar Clock power...

Страница 28: ... 28 8 Appendix Wiring diagram ThermoControl Plus 4M 1 8 Zones single stage luminous heater ...

Страница 29: ... 29 Wiring diagram ThermoControl Plus 4M 1 4 Zones two stage luminous heater ...

Страница 30: ... 30 Wiring diagram ThermoControl Plus 4M 1 8 Zones single stage radiant tube heater ...

Страница 31: ... 31 Wiring diagram ThermoControl Plus 4M 1 4 Zones two stage radiant tube heater ...

Страница 32: ... 32 Wiring diagram ThermoControl Plus 4M 1 4 Zones modulation radiant tube heater ...

Страница 33: ... 33 Wiring diagram accessories Option 1 Over ride button Option 2 Average temperature measurement 4 SR sensor ...

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