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Maintenance

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02.00 | JGP-P | Assembly and Operating Manual | en | 1469637

JGP-P 300 standard

* Position of the magnets in the piston depends on the variant and size,

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Содержание JGP-P

Страница 1: ...Translation of Original Operating Manual Assembly and Operating Manual JGP P 2 finger parallel gripper...

Страница 2: ...ion 02 00 05 10 2021 en Dear Customer thank you for trusting our products and our family owned company the leading technology supplier of robots and production machines Our team is always available to...

Страница 3: ...9 Notes on safe operation 12 2 10 Transport 13 2 11 Malfunctions 13 2 12 Disposal 13 2 13 Fundamental dangers 14 2 13 1 Protection during handling and assembly 14 2 13 2 Protection during commissionin...

Страница 4: ...46 6 Troubleshooting 47 6 1 Product does not move 47 6 2 Product is not executing the complete stroke 47 6 3 Product opens or closes abruptly 47 6 4 Product does not achieve the opening and closing ti...

Страница 5: ...ments listed under 1 1 2 5 are applicable 1 1 1 Presentation of Warning Labels To make risks clear the following signal words and symbols are used for safety notes DANGER Danger for persons Non observ...

Страница 6: ...ing force maintenance I D gripping IS 1 2 Warranty If the product is used as intended the warranty is valid for 24 months from the ex works delivery date under the following conditions Observe the amb...

Страница 7: ...ction ID No of the accessory pack Size ID number JGP P 40 5518410 JGP P 50 5512043 JGP P 64 5512044 JGP P 80 5512045 JGP P 100 5512046 JGP P 125 5512047 JGP P 160 5512048 JGP P 200 5512049 JGP P 240 5...

Страница 8: ...schunk com Service The following spare parts packages are available for this product Spare part package Sealing kit ID No spare part kit Sealing kit Spare part kit for ID number JGP P 40 1325991 JGP P...

Страница 9: ...849 2 also apply to categories 1 2 3 and 4 The product is intended for installation in a machine system The applicable guidelines must be observed and complied with The product is intended for industr...

Страница 10: ...gripper fingers Accumulated energy can make the product unsafe and risk the danger of serious injuries and considerable material damage Execute the gripper fingers in such a way that the product reac...

Страница 11: ...echnical training knowledge and experience trained electricians are able to work on electrical systems recognize and avoid possible dangers and know the relevant standards and regulations Qualified pe...

Страница 12: ...gles when handling hazardous substances Wear close fitting protective clothing and also wear long hair in a hairnet when dealing with moving components 2 9 Notes on safe operation Incorrect handling o...

Страница 13: ...ct from operation and report the malfunction to the responsible departments persons Order appropriately trained personnel to rectify the malfunction Do not recommission the product until the malfuncti...

Страница 14: ...uct during operation 2 13 1 Protection during handling and assembly Incorrect handling and assembly Incorrect handling and assembly may impair the product s safety and cause serious injuries and consi...

Страница 15: ...tive it must be assumed that the drive movement is faulty with its action being dependent on the control unit and the current operating condition of the drive Perform maintenance work modifications an...

Страница 16: ...verified by executing regular safety measurements 2 14 Notes on particular risks DANGER Risk of fatal injury from suspended loads Falling loads can cause serious injuries and even death Stand clear o...

Страница 17: ...tromagnetic interference Electromagnetic interference can cause the product to malfunction and lead to disturbances in medical implants e g pacemakers Unexpected movements or ejected objects can cause...

Страница 18: ...bar without maintenance of gripping force with maintenance of gripping force 2 5 4 Maximum pressure bar without maintenance of gripping force with maintenance of gripping force 8 6 5 Pressure range f...

Страница 19: ...rge connection 2 Base jaw 3 Compressed air main connection 4 Groove for magnetic switch 5 Housing 4 2 Description Universal 2 finger parallel gripper with a high gripping force and high maximum moment...

Страница 20: ...Before starting any work on the product Switch off the power supply and secure against restarting Make sure that no residual energy remains in the system CAUTION Damage to the gripper is possible If...

Страница 21: ...r to be able to perform sufficient throttling and or damping 4 Screw the product to the machine system 5 2 1 22 If necessary use appropriate connection elements adapter plates Observe permissible dept...

Страница 22: ...e unevenness 100 0 02 100 0 05 Connections at the base jaws Connections at the base jaws Item Mounting JGP P 40 50 64 80 100 1 Centering sleeve 4 5 6 8 10 2 Thread in base jaws M2 5 M3 M4 M5 M6 Mounti...

Страница 23: ...rface mm for variants I D O D 6 6 11 11 12 12 15 15 14 14 2 Centering sleeve 5 6 8 8 10 Side B 4 Bore for mounting screws M2 5 M3 M4 M4 M5 Mounting screw according to standard DIN EN ISO 4762 2 Center...

Страница 24: ...urface mm for variants I D O D 20 20 20 5 20 20 20 25 5 25 31 31 2 Centering sleeve 12 12 14 16 22 Side B 4 Bore for mounting screws M6 M6 M8 M10 M12 Mounting screw according to standard DIN EN ISO 47...

Страница 25: ...he housing M2 M2 5 M2 5 M2 5 M3 Max depth of engagement from locating surface mm 5 7 1 7 1 7 1 8 4 2 Centering sleeve 3 4 4 4 5 Item Mounting JGP P 125 160 200 240 300 1 Thread in the housing M4 M5 M6...

Страница 26: ...dynamic effect for some time Product variants are also offered with mechanical gripping force via springs which also ensure a minimum clamping force in the event of a pressure drop Air connections 1 M...

Страница 27: ...6 6 Item Mounting JGP P 125 160 200 240 300 1 Thread in the main air connections G1 8 G1 8 G1 8 G1 8 G1 4 Max depth of engagement from locating surface mm 7 7 7 7 12 2 Thread in the air purge connecti...

Страница 28: ...structure 5 Gripper fingers 3 Workpiece For supporting things like workpieces an additional structure can be attached to the gripper The locating surface of the additional structure may not exceed the...

Страница 29: ...ts can enter the gripper Attach additional structure within the recess 4 5 2 1 22 Use centering sleeves 3 between gripper and additional structure Centering sleeves can be ordered from SCHUNK With siz...

Страница 30: ...f delivery for the sensors and are available at schunk com Information on handling sensors is available at schunk com or from SCHUNK contact persons 5 4 1 Overview of sensors Designation JGP P 40 50 6...

Страница 31: ...22 125 30 50 AS 22 125 AS 30 50 IS 38 125 IS 60 64 17 8 160 38 64 AS 17 8 160 AS 33 5 64 IS 35 8 160 IS 78 5 80 25 8 200 40 5 80 AS 25 8 200 AS 34 80 IS 43 8 200 IS 92 2 NOTE The magnetic switch MMS 2...

Страница 32: ...30 of the nominal stroke per jaw X 5 mm to X 10 mm 20 of the nominal stroke per jaw X 10 mm 10 of the nominal stroke per jaw Example Product with 7 mm nominal stroke per jaw 7 mm 20 1 4 mm 5 4 4 Setti...

Страница 33: ...n the bracket 2 Tightening torque 0 2 Nm 3 Bring product into the open or closed position and test the function Position Part gripped O D gripping or Part gripped I D gripping 1 Slide the sensor 1 1 t...

Страница 34: ...to switch Part gripped I D gripping Slide control cam 6 inwards until the sensor 1 no longer responds Move the control cam 6 back towards the outside until the sensor 1 begins to switch 6 Screw the ex...

Страница 35: ...hes 5 Secure the sensor 1 1 using the set screw 4 Tightening torque 10 Ncm 6 Bring product into the Gripper open or Part gripped position and test the function Position Gripper closed or Part gripped...

Страница 36: ...serve the maximal tightening torque NOTE If there is no T nut available slide the sensor according to dimension I1 into the groove 2 5 4 2 31 1 Turn the sensor 1 into the groove 2 OR Slide the sensor...

Страница 37: ...T nut available slide the sensor according to dimension I1 into the groove 2 5 4 2 31 1 Turn the sensor 1 into the groove 2 OR Slide the sensor 1 into the groove 2 until the sensor 1 stops at the T n...

Страница 38: ...on on the T nut preset by SCHUNK in the groove or the defined setting dimension l1 In Optimal Mode the sensor identifies the optimal position in the groove itself SCHUNK recommends Optimal Mode for se...

Страница 39: ...r 2 NOTE If there is no T nut available slide the sensor according to dimension I1 into the groove 2 5 4 2 31 5 4 10 Mounting the magnetic switch MMS 22 IOL CAUTION Risk of damage to the sensor during...

Страница 40: ...r 1 see sensor assembly and operating manual Size l1 mm Size l1 mm 40 11 9 100 27 40 AS 11 9 100 AS 27 40 IS 21 9 100 IS 53 50 22 125 30 50 AS 22 125 AS 30 50 IS 38 125 IS 60 64 17 8 160 38 64 AS 17 8...

Страница 41: ...groove 2 until the sensor 1 stops at the T nut 3 2 Secure the sensor 1 using the set screw 4 Tightening torque 10 Ncm 3 Adjust sensor 1 see sensor assembly and operating manual Sizes 50 200 During the...

Страница 42: ...orque 10 Ncm NOTE Only valid for size 50 The gripper is too fast without throttling which means that teaching the sensor does not work reliably Fixed throttle valves or other throttle valves with a di...

Страница 43: ...analog signal With O D gripping the Gripper closed position and with I D gripping the Gripper opened position cannot be queried Should you have questions do not hesitate to contact SCHUNK Actual sign...

Страница 44: ...be possible to move the control cam after assembly 6 Slide the sensor 1 to the stop into the bracket 2 7 Tighten the screw 3 on the bracket 2 Tightening torque 0 2 Nm 8 Connect the sensor see assembly...

Страница 45: ...the base jaw 4 Screw the control cam 7 into the base jaw by turning the adjustable spindle 5 until the setting dimension I3 is reached 5 4 4 32 5 Fix the control cam 7 with the expander bolt 4 The co...

Страница 46: ...om the base jaw by turning the adjusting spindle 5 3 Slide control cam 7 from the mounting kit into the base jaw Ensure that the higher front side of the control cam 6 is pointing outwards 4 Screw the...

Страница 47: ...nd piston Clean and if necessary re lubricate 7 49 Dirt deposits between basic jaws and guidance Disassemble and clean the product Pressure drops below minimum Check air supply 3 18 Mounting surface i...

Страница 48: ...d closing times specified in the catalogue are not achieved SCHUNK recommends the use of quick air vent valves directly at the product Compressed air can escape Check seals if necessary disassemble th...

Страница 49: ...oducts are not used at room temperature or in special ambient conditions the following maintenance intervals apply Interval million cycles for JGP P Maintenance work 40 160 200 300 10 5 Clean the prod...

Страница 50: ...heet of the lubricant SCHUNK recommends the lubricants listed During maintenance treat all greased areas with lubricant Thinly apply lubricant with a lint free cloth Lubricant point Lubricant Metallic...

Страница 51: ...2 26 2 Remove product from the system machine 3 Remove the cover 10 4 Mark the installation position of the base jaws 3 on the housing 2 5 Remove the screws and the cover 4 6 Unscrew screw 6 and take...

Страница 52: ...stem machine 21 Connect all compressed air lines 7 5 2 Replace seal variant with gripping force maintenance O D gripping WARNING Risk of injury due to spring forces Products that use spring force or h...

Страница 53: ...jaws 3 in the housing 11 14 Insert wedge hook 1 into the housing 11 15 Insert spring 10 and spacer 4 into the housing 11 16 Place the cylinder piston 5 in the housing 11 and while doing so observe th...

Страница 54: ...2 26 2 Remove product from the system machine 3 Remove the cover 11 4 Mark the installation position of the base jaws 3 on the housing 10 5 IMPORTANT Cover 5 is under spring tension Remove carefully C...

Страница 55: ...torque 7 7 56 20 Fasten the cover 11 with the screws 21 Mount product onto the system machine 22 Connect all compressed air lines 7 6 Installation position of the magnets in the piston The installatio...

Страница 56: ...osition of the item numbers 7 8 57 JGP P 40 240 Tightening torque for screws details in Nm Size Item 40 Item 41 Item 46 Item 51 JGP P 40 1 2 0 27 JGP P 50 1 2 1 2 JGP P 64 6 1 1 2 JGP P 80 10 3 1 JGP...

Страница 57: ...Maintenance 7 8 Assembly drawing JGP P 40 240 standard Position of the magnets in the piston depends on the variant and size 7 6 55 57 02 00 JGP P Assembly and Operating Manual en 1469637...

Страница 58: ...Maintenance 58 02 00 JGP P Assembly and Operating Manual en 1469637 JGP P 300 standard Position of the magnets in the piston depends on the variant and size 7 6 55...

Страница 59: ...GP P 40 160 with maintenance of gripping force O D gripping A and I D gripping B Position of the magnets in the piston depends on the variant and size 7 6 55 59 02 00 JGP P Assembly and Operating Manu...

Страница 60: ...02 00 JGP P Assembly and Operating Manual en 1469637 JGP P 200 300 with maintenance of gripping force O D gripping A and I D gripping B Position of the magnets in the piston depends on the variant an...

Страница 61: ...c The partly completed machine may not be put into operation until conformity of the machine into which the partly completed machine is to be installed with the provisions of the Machinery Directive 2...

Страница 62: ...n X 1 1 3 Materials and products X 1 1 4 Lighting X 1 1 5 Design of machinery to facilitate its handling X 1 1 6 Ergonomics X 1 1 7 Operating positions X 1 1 8 Seating X 1 2 Control Systems 1 2 1 Safe...

Страница 63: ...for protective devices X 1 5 Risks due to other hazards 1 5 1 Electricity supply X 1 5 2 Static electricity X 1 5 3 Energy supply other than electricity X 1 5 4 Errors of fitting X 1 5 5 Extreme temp...

Страница 64: ...uirements for certain categories of machinery X 2 1 Foodstuffs machinery and machinery for cosmetics or pharmaceutical products X 2 2 Portable hand held and or guided machinery X 2 2 1 Portable fixing...

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Страница 68: ...G Clamping and gripping technology Bahnhofstr 106 134 D 74348 Lauffen Neckar Tel 49 7133 103 0 Fax 49 7133 103 2399 info de schunk com schunk com Folgen Sie uns I Follow us 10 2021 2021 SCHUNK GmbH Co...

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