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Version 18.02

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4.9 

Troubleshooting

Look at the www.pretreatmaker.com to see the latest version of Troubleshooting

1.

Streaking on the 
surface. Irregular 
stream shape from 
the nozzles.

1. The nozzles are clogged.

1. Clean the nozzles. See Manual Chapter 4.3.
2. Replace the clogged nozzle.

2. Filter is clogged.

2.

The pump 
generates no 
pressure or the 
pressure is too 
weak.

1. Filter is clogged.

Clean or replace the filter. See Manual Chapter 4.6.

2. Electronic valve or nozzle is 
clogged (see Manual Chapter 4.8).
Product number 803422.

1. Check the nozzles for pollution.
2. Flush the pump with water: Change the precoating tube with the water 
tube.
3. Change the connection of the precoating pump with the water pump 
and  check  the  functionality.  See  Manual  Chapter  1.8  or  change 
electronics board Pos. 29 and 30.

3. The pump is dirty

Clean the pump (Request Manual 1.7 from the Service).

4. The pump is faulty

Replace the pump (Request Manual 1.9 from the Service)

3.

Carriage doesn’t 
move. There is a 
noise coming from 
the motor. Err 2 or 
Err 3 shows up on 
the display.

1. Rails are sticky from the pre-
coating, dirty or worn out.

Clean the rails. See Manual Chapter 4.2.

2. Slider elements N27 are dirty, 
defective or worn out.

1. Lubricate the slider elements with a silicone spray.
2. Disassemble the slider elements and clean them or put new 
elements in (Request Manual1.6 from the Service).

3. The toothed wheels or the gears 
are soiled by the liquid.

Clean the toothed wheels and the gears with a brush and water.

4. The toothed wheel has shifted 
on the gears and the carriage is 
not running parallel to the running 
rails.

Set the Carriage parallel to the running rails.

5. The tension of the toothed 
wheels is too high.

Adjust the tension of the toothed wheels. These may only be slightly 
tense.

4.

Carriage moves 
backwards at 
normal speed. Err 2 
shows up on the 
display.

The distance between the magnet 
and the sensor on the carriage is 
too big.Or the magnet is missing.  
The magnet is located in the right 
rear section.

Adjust the distance from the magnet. The distance must be about 5-8 
mm or 0.2 inches.

5.

Carriage moves 
forward at normal 
speed. Err 3 shows 
up on the display.

The distance between the magnet 
and the sensor on the carriage is 
too big. Or the magnet is missing. 
The magnet is located in the right 
front section.

Adjust the distance from the magnet. The distance must be about 5-8 
mm or 0.2 inches.

6.

The screen 
responds incorrectly 
when pressing the 
individual functions.
It activates a 
different function 
than desired.

A tension problem in the fixture of 
the display. The display is screwed 
too tightly.

Slightly loosen all four mounting screws of the display.
Request Manual 1.10 from the Service (Picture 1)

Possible reason

Nr

Problem

Solution

Clean or replace the filter. See Manual Chapter 4.6.

Содержание PRETREATmaker IV

Страница 1: ...Bedienungsanleitung Version 18 02 PRETREATmaker IV...

Страница 2: ......

Страница 3: ...ional 3 5 Filter auf der Carriage 3 6 Waage zur Ermittlung der aufgetragenen Precoating Menge optional 3 7 Precoating Fl ssigkeit wechseln im laufenden Betrieb mit D sen 3 8 Reinigung der Precoating P...

Страница 4: ...her als 24 VAC angeschlossen Die 100 230 VAC Spannung be ndet sich nur im hinterenTeil der Maschine Version 2 18 0 1 2 3 4 5 6 7 8 9 Aufstellung und Montage der Maschine Die Montage und Aufstellung d...

Страница 5: ...esch tzt Die Maschine erf llt Grundanforderungen die in der Verordnung f r Maschinen festgelegt sind Die oben genannten Informationen wurden anhand der Norm PN EN 12100 2012 bearbeitet Die Maschine wi...

Страница 6: ...e erste D se aus schalten Sie die zweite D se ein und dr cken wieder die Precoating Taste 9 Das Gleiche machen Sie mit weiteren D sen Dieses Verfahren garantiert dass keine Luftblasen in Schl uchen bl...

Страница 7: ...hlen wir die D sengr e 650025 Bitte testen Sie Ihr Precoating vorab Bsp TexJet Precoating TP650025 Epson Precoating TP650025 Brother Precoating TP800050 Bei Verwendung von dick ssigen Mitteln empfehle...

Страница 8: ...f r dieTischeinstellung 1 an 0 aus Auf der carriage befindet sich ein Filter Bitte kontrollieren Sie diesen Filter einmal im Monat und reinigen Sie das Sieb oder wechseln Sie es aus 3 6 Waage zur Erm...

Страница 9: ...pe und Leitungen Danach folgen Sie der Anleitung auf dem Display Die Reinigungsprozedur ist einmal w chentlich durchzuf hren 3 9 Druckeinstellung der Precoating Pumpe Um den Druck der Precoating Pumpe...

Страница 10: ...Beh lter vorhanden ist Eine Anleitung f r die Reinigung der Pumpe und Schl uche befindet sich im Display Dr cken Sie die Taste maintenance auf dem Display Dr cken Sie die Taste Reinigung und folgen s...

Страница 11: ...ngeschlossen Sicherung B ist eine Ersatzsicherung Ziehen Sie beide Sicherungen heraus Bild 3 Nun setzen Sie Sicherung B an Stelle von SicherungAein und schlie en die Halterung A B 2 1 3 Um die Elektro...

Страница 12: ...t red black green white STRAIN GAUGE OPTIONAL MODULE M M M WATER PUMP PRECOATING PUMP 1 2 3 4 red blue green black stepping motor MODULE RS 232 KANDA 10 PIN BARCODE SCANNER DB 9 SYMBOL LS2208 OPTIONAL...

Страница 13: ...5 807034 807052 Sensor Filter element carriage Switch Power supply 110 240 V Elektro magnet 12V Step motor PRETREATmaker IV Electronic v7 807020 807006 807054 Display LCD PRETREATmaker IV 803457 Belt...

Страница 14: ...onnection piece 90 6 mm Tube Spiral tube 6 mm UC 0604 15 BK Tank 5L connector filter Elektro magnet 12V Electric valve set Plug 12 Volt 807028 T connector parallel 6 mm PY06 Tank 10L connector filter...

Страница 15: ...die Slider Elemente aus und reinigen Sie diese oder bauen Sie neue Elemente ein Anleitung 1 6 vom Service anfordern 3 Zahnriemen oder Zahnr der sind von der Fl ssigkeit verschmutzt Reinigen Sie die Za...

Страница 16: ...auschen Sie die Elektronik aus Siehe Anleitung Kapitel 4 5 Version 2 18 0 16 DEUTSCH Die Taktd se spr ht nicht mehr keine Fl ssigkeit kommt heraus Taktd senabbildu ng siehe Anleitung 4 8 Artikel 80342...

Страница 17: ...Instruction manual Version 18 02 PRETREATmaker IV...

Страница 18: ......

Страница 19: ...ptional 3 5 Carriage lter 3 6 Scale usage optional 3 7 Changing the Precoating liquid during operation 3 8 Cleaning the precoating pump 3 9 Adjustment the pressure of the precoating pump 4 Maintenance...

Страница 20: ...e are supplied with safe voltage not higher than 24VAC Voltage of 100 230 VAC is present only in the back part of the device 1 2 3 4 5 6 7 8 9 Set up and installation of the machine The set up and ins...

Страница 21: ...ommendations to avoid risks The machine complies with the essential requirements laid down in regulation for machines Above information has been worked out in accordance with the standards PN EN 12100...

Страница 22: ...n display again 8 Turn the first nozzle off and the second one on Press the Precoating button on the touch screen display again 9 Proceed with the nozzles 3 and 4 in similar way This process removes a...

Страница 23: ...650025 nozzles Do the test after every change Sample Texjet Precoating TP650025 Epson Precoating TP650025 Brother Precoating TP800050 In case of using thick liquids it is recommended to mix the liqui...

Страница 24: ...r is for setting up double spray 1 on 0 off Next number is for table setting 1 on 0 off The machine is equipped with a filter on the carriage This filter needs to be cleaned once a month 3 6 Scale usa...

Страница 25: ...rds press the button cleaning pump and pipes Follow the instructions on the display You have to clean the pump and pipes once a week 3 9 Adjustment the pressure of the precoating pump To change the pr...

Страница 26: ...he chamber with the containers 10 Once a week all the tubes and precoating pumps should be cleaned with water The graphical instruction is available on the PRETREATmaker IV touchscreen Press maintenan...

Страница 27: ...B FuseAis connected to the machine fuse B is a spare fuse Remove both fuses from the holder picture 3 Now insert fuse B and close the fuse holder Aslot A B 2 1 3 To replace the electronics first turn...

Страница 28: ...d black green white STRAIN GAUGE OPTIONAL MODULE M M M WATER PUMP PRECOATING PUMP 1 2 3 4 red blue green black stepping motor MODULE RS 232 KANDA 10 PIN BARCODE SCANNER DB 9 SYMBOL LS2208 OPTIONAL MOD...

Страница 29: ...SFDP1 016 100 34 807055 807034 807052 Sensor Filter element carriage Switch Power supply 110 240 V Electromagnet 12V Step motor PRETREATmaker IV Electronic v7 807020 807006 807054 Display LCD PRETREA...

Страница 30: ...PL0601 Connection piece 90 6 mm Tube Spiral tube 6 mm UC 0604 15 BK Tank 5L connector filter Elektro magnet 12V Electric valve set Plug 12 Volt 807028 T connector parallel 6 mm PY06 Tank 10L connector...

Страница 31: ...ments and clean them or put new elements in Request Manual1 6 from the Service 3 The toothed wheels or the gears are soiled by the liquid Clean the toothed wheels and the gears with a brush and water...

Страница 32: ...5 The electronic valve does not spray any more No liquid passes through See Figure in Manual Chapter 4 8 Product number 803422 9 10 1 Electronic valve is clogged Replace the electronic valve Request...

Страница 33: ...Istruzioni per l uso Versione 18 02 PRETREATmaker IV...

Страница 34: ......

Страница 35: ...ci a barre opzione 3 5 Filtro sul carrello 3 6 Uso della basculla opzione 3 7 Scelta del contenitore 3 8 Pulizia delle pompe 3 9 Impostazione della pressione delle pompe 4 Manutenzione 4 1 Manutenzion...

Страница 36: ...reparazione e installazione della macchina La macchina deve essere installata e preparata sotto la supervisione di una persona autorizzata A causa del peso dell apparecchio la sua installazione deve e...

Страница 37: ...zzare lamacchina secondo le raccomandazioni del fabbricante per evitari rischi inutili Il dispositivo soddisfa i requisiti essenziali speci cati nel regolamento relativo alle macchine Il presente test...

Страница 38: ...e premere nuovamente il tasto precoating 9 Ripetere la procedura con gli ugelli 3 e 4 La procedura assicura che non rimangano bolle d aria nei tubi 10 Se tutti gli ugelli non funzionano nello stesso m...

Страница 39: ...nsit normale si raccomanda l uso degli ugelli 650025 Dopo ogni cambiamento occorre effettuare un controllo Esempio Texjet Precoating TP650025 Epson Precoating TP650025 Brother Precoating TP800050 Se i...

Страница 40: ...disabilitato La cifra seguente indica la rotazione del piano di lavoro 1 abilitata 0 disabilitata La macchina dotata di un filtro posizionato sul carrello Il filtro deve imperativamente essere pulito...

Страница 41: ...i tubi devono imperativamente essere puliti almeno una volta alla settimana 3 9 Impostazione della pressione delle pompe Per modificare la pressione delle pompe del liquido di pretrattamento premere i...

Страница 42: ...iti con acqua Le istruzioni grafiche sono disponibili sullo schermo dell apparecchio PRETREATmaker IV Premere il pulsante maintenance e seguire le istruzioni prima di cominciare assicurarsi che il con...

Страница 43: ...sibili dal cassetto inserire il fusibile B al posto del fusibileA quindi chiudere di nuovo il cassetto con i fusibili A B 2 1 3 Per sostituire le parti elettroniche spegnere la macchina e scollegarla...

Страница 44: ...black green white STRAIN GAUGE OPTIONAL MODULE M M M WATER PUMP PRECOATING PUMP 1 2 3 4 red blue green black stepping motor MODULE RS 232 KANDA 10 PIN BARCODE SCANNER DB 9 SYMBOL LS2208 OPTIONAL MODU...

Страница 45: ...oSFDP1 016 100 34 807055 807034 807052 Sonda Filtro sul carrello Interruttore principale Cavo di alimentazione 110 240 V Bobina 12 V Motore passo passo PRETREATmaker IV Parti elettroniche v7 807020 80...

Страница 46: ...0601 Gomito 90 6 mm Tubo Tubo flessibile 6 mm UC 0604 15 BK Contenitore 5 L presa filtro Bobina 12 V Valvola elettrica kit Spina 12 V 807028 Raccordo a T parallelo 6 mm PY06 Contenitore 10 L presa fil...

Страница 47: ...carrelli di plastica N27 sono sporchi guasti o usurati 1 Lubrificare i carrelli con uno spray al silicone 2 Togliere i carrelli in plastica e pulirli o installare nuovi Richiedere le istruzioni di man...

Страница 48: ...scheda elettronica Vedi punto 4 5 L elettrovalvola ha smesso di polverizzare Non esce nessun liquido Vedi l immagine al punto 4 8 Numero dell articolo 803422 9 10 1 L elettrovalvola intasata Sostituir...

Страница 49: ...Instrukcja obs ugi Instrukcja u ytkowania Wersja 18 02 PRETREATmaker IV...

Страница 50: ......

Страница 51: ...tyczny start 3 4 Druk kod w kreskowych opcja dodatkowa 3 5 Filtr na karetce 3 6 Zastosowanie wagi opcja dodatkowa 3 7 Wyb r zbiornika 3 8 Czyszczenie pomp 3 9 Ustawienie ci nienia pomp 4 Konserwacja 4...

Страница 52: ...y Monta i przygotowanie maszyny musi si odbywa pod nadzorem osoby upowa nionej Ze wzgl du na wag urz dzenia jego monta musi by przeprowadzony przez dwie lub wi cej os b zgodnie z instrukcjami zawartym...

Страница 53: ...niami producenta aby unikn niepotrzebny zagro e Urz dzenie spe nia wymagania zasadnicze okre lone w rozporz dzeniu dla maszyn Powy sze zosta o opracowane na podstawie normy PN EN 12100 2012 Maszyna je...

Страница 54: ...e zrobi z dyszami nr 3 i 4 Proces ten zapewnia e w przewodach nie pozostan p cherzyki z powietrzem 10 Je eli wszystkie dysze nie dzia aj jednakowo nale y nacisn przycisk woda na wy wietlaczu dotykowym...

Страница 55: ...ej g sto ci zalecane jest u ywanie dysz 650025 Po ka dej zmianie nale y przeprowadzi pr b Przyk ad Texjet Precoating TP650025 Epson Precoating TP650025 Brother Precoating TP800050 Je li u ywany jest g...

Страница 56: ...ejna cyfra oznacza opcj podw jnego przedruku 1 w czony 0 wy czony Kolejna cyfra oznacza obr cenie sto u 1 w czony 0 wy czony Maszyna jest wyposa ona w filtr znajduj cy si na karetce Nale y go czy ci b...

Страница 57: ...st powa wed ug instrukcji pokazywanych na wy wietlaczu Pompy i w e bezwzgl dnie nale y czy ci raz w tygodniu 3 9 Ustawienie ci nienia pomp Aby zmieni ci nienie pomp precoatingu nale y wcisn przycisk m...

Страница 58: ...a jest dost pna na wy wietlaczu urz dzenia PRETREATmaker IV Nale y wcisn przycisk maintenance i post powa wed ug instrukcji przed rozpocz ciem nale y upewni si e zbiornik z wod destylowan jest uzupe n...

Страница 59: ...sowy Wyci gn oba bezpieczniki z uchwytu w o y bezpiecznik B w miejsce bezpiecznikaAi ponownie zamkn uchwyt bezpiecznika A B 2 1 3 Aby wymieni elektronik nale y wy czy maszyn i wyci gn wtyczk z gniazdk...

Страница 60: ...k green white STRAIN GAUGE OPTIONAL MODULE M M M WATER PUMP PRECOATING PUMP 1 2 3 4 red blue green black stepping motor MODULE RS 232 KANDA 10 PIN BARCODE SCANNER DB 9 SYMBOL LS2208 OPTIONAL MODULE 12...

Страница 61: ...DP1 016 100 34 807055 807034 807052 Czujnik Filtr na karetce W cznik g wny Zasilacz 110 240 V Cewka 12V Silnik krokowy PRETREATmaker IV Elektronika v7 807020 807006 807054 Wy wietlacz LCD PRETREATmake...

Страница 62: ...tr PL0601 Kolanko 90 6 mm W W spiralny 6 mm UC 0604 15 BK Zbiornik 5L z czka filtr Cewka 12V Zaw r elektryczny komplet Wtyczka 12 Volt 807028 Tr jnik r wnoleg y 6 mm PY06 Zbiornik 10L z czka filtr 807...

Страница 63: ...zkodzone lub zu yte 1 Nasmarowa plastikowe w zki sprejem silikonowym 2 Zdemontowa plastikowe w zki i je wyczy ci lub zamontowa nowe Popro o instrukcj serwisow 1 6 3 K ka z bate lub paski z bate s brud...

Страница 64: ...ektronik Patrz rozdzia 4 5 Elektrozaw r przesta rozpyla aden p yn nie przechodzi Patrz rysunek w rozdziale 4 8 Numer artyku u 803422 9 10 1 Elektrozaw r jest zatkany Wymieni elektrozaw r Popro o instr...

Страница 65: ...ufacturer company ROMANIK hereby declares that the following machine PRETREATmaker IV Seriennummer Serial number bereinstimmt mit den Bestimmungen folgender EG Richtlinien is compliant with the speci...

Страница 66: ...et non responsabile per errori di stampa e di contenuto Fabbricante ROMANIK ul Przemysowa 10 84 240 Reda www romanik pl Distributore Walter Schulze GmbH Haberstra e 15 19 12057 Berlin www schulzeshop...

Страница 67: ......

Страница 68: ......

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