background image

www.schischek.com

Mounting instructions and important information for operation and installation

D.EM-03.08-S-en-BF

2006-06-14

Schischek GmbH 

Germany D-90579 Langenzenn, Mühlsteig 45, Gewerbegebiet V, Tel. ++49 (0)9101-90810, Fax  ++49 (0)9101-908177, Email [email protected]

RedMax-5.10-BF

RedMax-15-BF

Special makes

RedMax-..-VA/-CT

E X P L O S I O N P R O O F

Important information for installation and operation

Mounting of quarter turn valves

Mounting on air dampers with double squared shaft connection

RedSwitch - adaptable external EEx-d aux. switches

RedBox - adaptable terminal box

EEx-i safety temperature sensor - FireSafe

Extra information "EL" (see additional data sheet)

extra technical information, versions of circuit diagrams and failure indication

Extra information "ME" (see additional data sheet)

extra technical information, dimensions, installation instruction and illustration

Important information for routine test

A. Installation, commissioning, maintenance

The cable of the actuator must be installed in a fixed position and protected against

mechanical and thermical damage. In acc. with operation RedMax actuators are

maintenance free. Nevertheless maintenace must comply with regional standards,

rules and regulations. The actuators must not be opened by the customer. For outdoor

installation a protective housing against rain, snow and sun should be applied to the

actuator, as well as a constant supply at terminal 1 and 2 for the integral heater. For

electrical connection inside hazardous areas an terminal box is requested (e.g. type

RedBox).

Example:

 you have to cut the supply voltage before opening an EEx-e terminal box

B. Shaft connection, selection of running time, heater

RedMax actuators are equipped with a direct coupling double squared shaft connection

of 12 x 12 mm. For round shafts an adaptor is available (Accessory type KB-S).

The housing of the actuator is axially symmetrically built to select open/close direction

of the spring return function by left/right mounting.

In acc. to the actuator type 5 different motor running times and 2 different spring return

running times can be selscted on site. The integral heater is for ambient temperatures

down to -40°C.

C. Working with 3 sec. motor running time

See extra information “EL”.

D. 3-pos control mode

See extra information “EL”.

E. Spring return

Spring return function works if the supply voltage (terminal 1 or 2) is cut. In the event

of an electrical interruption, the spring returns to its end position.

F. Operation at an ambient temperature below - 20°C

See extra information “EL”.

G. Excess temperature

In acc. to the ATEX rules and regulations EEx actuators must be protected against

excess temperature. An internal thermostat guarantees the temperature class in the

event of failure. If this thermostat is working the actuator must be sent to the factory.

RedMax actuators are equipped with an additional temperature sensor to stop the

actuator before reaching this max. temperature. In this case the failure must be

eliminated immediately on site.

Details see extra information “ME”.

Details see extra information “ME”.

RedSwitch

 is an accessory to RedMax actuators size

S, fixing directly onto the actuator. 

RedSwitch

 are aux.

switches with with 2 potential free contacts, adustable

on site. The electrical wiring needs an terminal box.

For electrical connection of an RedMax inside the hazar­

dous area an terminal box is required.

RedBox-BF

  for 

RedMax-5.10-BF

 and 

RedMax-15-BF

.

To adapt the RedBox direct to the actuator housing an

additional  accessory  type  MKK-S  is  required.

The safety thermostat type FireSafe is passive and

potential free for use in intrinsic safe circuits, directly

connectable to the EEx-i circuit of the RedMax-...-BF

actuators. The sensor switches at an ambient temperature

of 72°C and starts the fail safe spring return function of

the actuator. Sensor with manufacturer certificate in acc.

with ATEX.

For periodic inspection of fire dampers cut of the the supply line (cut off the current

of the actuator)

The switch contact on FireSafe is only for test aims of actuators function.

Содержание RedMax-...-BF-CT

Страница 1: ...or 10 sec at 90 On off 3 pos 2 contacts 5 85 EEx i circuit SB 7 0 7 1 RedMax 15 BF 15 Nm 24 230VAC DC 3 15 30 60 120 sec at 90 3 or 10 sec at 90 On off 3 pos 2 contacts 5 85 EEx i circuit SB 7 0 7 1 RedMax VA Type as above but with stainless steel housing AISI 316 for aggressive ambient 12x12 shaft shaft manual override cable glands and hollow rivet nickel plated RedMax CT Type as above but with A...

Страница 2: ...on Axle of the actuator double squared 12 x 12 mm direct coupling 100 overload protected and 100 self locking up to 15 Nm Electrical connection cable 1 m diameter of wires 0 5 mm for connection inside hazardous areas an terminal box is required Diameter of cable Æ 9 6 mm Æ 6 2 mm Cable gland M16 x 1 5 standard cable and wire entries are integral part of explosions proof encapsulation tested acc to...

Страница 3: ...same like supply of the actuator on same fuse 5 8 9 10 85 11 1 2 3 PE heater 5 24 230 VAC DC FireSafe 4 Attention If you use this type of wiring the heater does not work in case of open contact a b EEx i intrinsic safe data If 3 sec mode is selected the self adju stment ofAngle of rotation must be started and operation mode of max 10 ED must be guaranteed Never use actuators in this mode without e...

Страница 4: ...rection of the spring return function by left right mounting In acc to the actuator type 5 different motor running times and 2 different spring return running times can be selscted on site The integral heater is for ambient temperatures down to 40 C C Working with 3 sec motor running time See extra information EL D 3 pos control mode See extra information EL E Spring return Spring return function ...

Страница 5: ...it length in m Factor 0 0714 drive specific factor Vmm m based on the electrical conductivity of electrolytic copper with a coefficient of 56m Wmm pannel length L m terminal box actuator line cross section A mm voltage Uv V Formula for max cable length L at cable cross section A L A l Uv 18V 0 0714 Formula of needed cable cross section A at a cable length of L A 0 0714 l L Uv 18V The EL data sheet...

Страница 6: ...ate actuator in the 3 sec mode without an outside load of min 3 Nm Engaging 1 wire On Off controlls in the 3 sec modus with spring return the ac tuator can only be operated with 1 On Off function per minute otherwise electronics will be liable to overheating Attention If you use this type of wiring the heater does not work in case of open contact Attention If you use this type of wiring the heater...

Страница 7: ...se function bridge 3 4 reverse input and output signals Selection of running time for spring return Standard wiring spring return in 10 Sek Additional wiring terminal 5 spring return in 3 Sek B A B A B A B A SB 5 0 SB 5 1 SB 5 3 SB 5 2 I Operation with 3 sec motor running time mode While operating the ExMax actuator in 3 sec mode following parameters have to be aligned 1 Maximum cyclic duration 10...

Страница 8: ...tor sits diagonally on the squared damper shaft l The actuators have an angle of rotation of 95 inclusive 5 pre tention While assembling the pre loading was not considered l Dismount actuator of the damper use the enclosed socket wrench to draw up approx 5 over the hand operated control device before remounting on the damper shaft Consider additional information ME of the assembly instructions 09 ...

Страница 9: ... inl radius of bend for the cable All ExMax and RedMax actuators are equipped with a 10 position switch a push button and a multicolor LED for calibration These control elements are to be found cable laterally behind the two middle sectioned dummy plugs For operation these must be removed The calibration can be achieved despide lining up tension at the actuator The explosion prevention is not impa...

Страница 10: ...with drill template on the damper or to a mounting bracket 2 Adjust drive shaft of the actuator with the socket wrench that the drive stands perpendicular to the damper before pluging actuator on to the damper shaft 3 Plug actuator onto damper shaft and fix diagonally with 2 screws 4 Remove the socket wrench 5 Pivot and tighten the remaining screws Note the drive shaft is selflockingly produced an...

Страница 11: ...ire dampers Mounting to a ball valve Mounting to a butterfly valve Fire damper Assembly It is to be considered that the actuators have a total angle of rotation of approx 95 in order to realize a pre tention on the damper Therefore thr actuator sits tilted on the damper shaft In order to prevent this and to assure pre tention to the damper the driving shaft has to be adjusted mechanically before c...

Страница 12: ...ssory to the actuator Mounting of terminal boxes type ExBox RedBox via mounting bracket type MKK S to the actuator accessory 1 Put the squared connection part to the actuator then mount ExSwitch RedSwitch and fix it with 4 screws 2 ExMax RedMax with mounted ExSwitch RedSwitch 4 x 1 Screw mounting bracket MKK S to the actuator A then terminal box to the mounting bracket B schrauben 2 x 2 x B A Moun...

Отзывы: