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Specification

ExMax and RedMax actuators size S are equipped with a 12 x 12 mm (double square) shaft connection. The form-fitting shaft connection is the securest connection between damper

shaft and actuator because slipping or slipping through is avoided compared to the force-fit clamp-connection. The actuator will be connected firmly by means of four screws

M 4 x 100 (scope of supply) to the damper. For the connection to round damper shaft or square damper shaft with smaller or larger 12x12 mm an optional mounting clamp

(type KB-S) for tensionally locked connections is available.

Mounting instructions form-fitting shaft connection

HV

M4 x 100

Mounting instructions for mounting clamp

Form fitting mounting on square damper shaft

Mounting clamp type KB-S

Schischek GmbH 

Germany D-90579 Langenzenn, Mühlsteig 45, Gewerbegebiet V, Tel. ++49 (0)9101-90810, Fax  ++49 (0)9101-908177, Email [email protected]

ExMax-.. and RedMax-.. extra information ME - size S

E X P L O S I O N P R O O F

Mounting instruction for  ExMax and  RedMax actuators size S on air dampers

Length A

Dimension A in acc. with indicator

1. Actuator without indicator

A = no limit

2. Actuator with indicator, no accessories  A < 65 mm

It is to be considered that the actuators have a total angle movement of approx. 95°

in order to realize a pre-tention on the damper. Therefore the actuator sits tilted on the

damper shaft. In order to prevent this and to assure pre-tention to the damper the driving

shaft has to be adjusted mechanically before connecting to the damper shaft.

The provided socket wrench serves for the mechanical adjustment over the hand-operated

control socket HV. The actuators are axially symmetrically developed. In case of spring

return function the safety postion must be selected by turning the actuator 180°.

Mounting:

1.  Affix tap hole M6 (in accordance with drill template) on the damper or to a mounting

bracket.

2.  Adjust drive shaft of the actuator with the socket wrench that the drive stands 

perpendicular to the damper before pluging actuator on to the damper shaft.

3.  Plug actuator onto damper shaft and fix diagonally with 2 screws.

4.  Remove the socket wrench.

5.  Pivot and tighten the remaining screws.

Note: 

the drive shaft is selflockingly produced and may only be mechanically adjusted

either with the provided socket wrench or the optional accessory "HV-S" manual override.

External applied force to the shaft can lead to mechanical damage of the actuator.

Dimension damper shaft

4 screws M4 x 100, as well as a socket wrench, are part of delivery for ExMax/RedMax

actuators size "S".

For damper shafts 9 x 9, 10 x 10 or 11 x 11 mm reducing bush are optional available.

The actuators are axially symmetrically developed. In case of a spring return function

the safety position must be selected by turning the actuator 180°.

Mounting

1. Insert u-bold connection into drive-shaft and screw the bold from the opposite side

tight with the socket wrench.

2. Screw in two screws functioning as an anti twist locking device.

3. Install mounting bracket at the damper.

4.  Plug the actuator to the damper shaft, adjust the actuator in the mounting brackets

position and tighten the damper shaft with a wrench socket via the u-bold connection.

Attention!

The actuator must be installed in such a way that it can implement an easy oscillating

motion in the mounting bracket for the reconciliation of the not centric connection.

Note: 

the drive shaft is selflockingly produced and may only be mechanically adjusted

either with the provided socket wrench or the optional accessory "HV-S" manual override.

External applied force to the shaft can lead to mechanical damage of the actuator.

Dimension squared damper shaft

Dimension round damper shaft

1. Pre-assembly clamp

A

12 x 12 mm

A

Æ

 10...20 mm

Length A < 25 mm

Length A < 25 mm

A

 10..16 mm

3. Pre-assembling mounting bracket

2. Fixing the clamp

4. Mounting to the damper

2 x

Содержание RedMax-...-BF-CT

Страница 1: ...or 10 sec at 90 On off 3 pos 2 contacts 5 85 EEx i circuit SB 7 0 7 1 RedMax 15 BF 15 Nm 24 230VAC DC 3 15 30 60 120 sec at 90 3 or 10 sec at 90 On off 3 pos 2 contacts 5 85 EEx i circuit SB 7 0 7 1 RedMax VA Type as above but with stainless steel housing AISI 316 for aggressive ambient 12x12 shaft shaft manual override cable glands and hollow rivet nickel plated RedMax CT Type as above but with A...

Страница 2: ...on Axle of the actuator double squared 12 x 12 mm direct coupling 100 overload protected and 100 self locking up to 15 Nm Electrical connection cable 1 m diameter of wires 0 5 mm for connection inside hazardous areas an terminal box is required Diameter of cable Æ 9 6 mm Æ 6 2 mm Cable gland M16 x 1 5 standard cable and wire entries are integral part of explosions proof encapsulation tested acc to...

Страница 3: ...same like supply of the actuator on same fuse 5 8 9 10 85 11 1 2 3 PE heater 5 24 230 VAC DC FireSafe 4 Attention If you use this type of wiring the heater does not work in case of open contact a b EEx i intrinsic safe data If 3 sec mode is selected the self adju stment ofAngle of rotation must be started and operation mode of max 10 ED must be guaranteed Never use actuators in this mode without e...

Страница 4: ...rection of the spring return function by left right mounting In acc to the actuator type 5 different motor running times and 2 different spring return running times can be selscted on site The integral heater is for ambient temperatures down to 40 C C Working with 3 sec motor running time See extra information EL D 3 pos control mode See extra information EL E Spring return Spring return function ...

Страница 5: ...it length in m Factor 0 0714 drive specific factor Vmm m based on the electrical conductivity of electrolytic copper with a coefficient of 56m Wmm pannel length L m terminal box actuator line cross section A mm voltage Uv V Formula for max cable length L at cable cross section A L A l Uv 18V 0 0714 Formula of needed cable cross section A at a cable length of L A 0 0714 l L Uv 18V The EL data sheet...

Страница 6: ...ate actuator in the 3 sec mode without an outside load of min 3 Nm Engaging 1 wire On Off controlls in the 3 sec modus with spring return the ac tuator can only be operated with 1 On Off function per minute otherwise electronics will be liable to overheating Attention If you use this type of wiring the heater does not work in case of open contact Attention If you use this type of wiring the heater...

Страница 7: ...se function bridge 3 4 reverse input and output signals Selection of running time for spring return Standard wiring spring return in 10 Sek Additional wiring terminal 5 spring return in 3 Sek B A B A B A B A SB 5 0 SB 5 1 SB 5 3 SB 5 2 I Operation with 3 sec motor running time mode While operating the ExMax actuator in 3 sec mode following parameters have to be aligned 1 Maximum cyclic duration 10...

Страница 8: ...tor sits diagonally on the squared damper shaft l The actuators have an angle of rotation of 95 inclusive 5 pre tention While assembling the pre loading was not considered l Dismount actuator of the damper use the enclosed socket wrench to draw up approx 5 over the hand operated control device before remounting on the damper shaft Consider additional information ME of the assembly instructions 09 ...

Страница 9: ... inl radius of bend for the cable All ExMax and RedMax actuators are equipped with a 10 position switch a push button and a multicolor LED for calibration These control elements are to be found cable laterally behind the two middle sectioned dummy plugs For operation these must be removed The calibration can be achieved despide lining up tension at the actuator The explosion prevention is not impa...

Страница 10: ...with drill template on the damper or to a mounting bracket 2 Adjust drive shaft of the actuator with the socket wrench that the drive stands perpendicular to the damper before pluging actuator on to the damper shaft 3 Plug actuator onto damper shaft and fix diagonally with 2 screws 4 Remove the socket wrench 5 Pivot and tighten the remaining screws Note the drive shaft is selflockingly produced an...

Страница 11: ...ire dampers Mounting to a ball valve Mounting to a butterfly valve Fire damper Assembly It is to be considered that the actuators have a total angle of rotation of approx 95 in order to realize a pre tention on the damper Therefore thr actuator sits tilted on the damper shaft In order to prevent this and to assure pre tention to the damper the driving shaft has to be adjusted mechanically before c...

Страница 12: ...ssory to the actuator Mounting of terminal boxes type ExBox RedBox via mounting bracket type MKK S to the actuator accessory 1 Put the squared connection part to the actuator then mount ExSwitch RedSwitch and fix it with 4 screws 2 ExMax RedMax with mounted ExSwitch RedSwitch 4 x 1 Screw mounting bracket MKK S to the actuator A then terminal box to the mounting bracket B schrauben 2 x 2 x B A Moun...

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