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Counter Wiring:
1) A four inch piece of 4 conductor ribbon wire is provided to wire the  counter to the circuit board. The color of the wires
shown does  not necessarily correspond to the
ribbon wire in your kit.
2) The four different wires that make up the
ribbon have to be separated from each other for
one inch at each end.
3) (fig 5) By inserting the tip of the X-Acto into
the space between the colored wires and gently
pulling the ribbon wire away from the knife you
can separate the wires as shown.
4) Strip 1/4" and tin both ends of all four wires.

5) (fig 6) As delivered, pins A, B, C, D on the counter are straight up and
down and are very close together, which can make soldering to them
difficult. With your finger, very gently bend the pins to separate them
to provide more working room.
6) 

IMPORTANT ! 

- Cover the back side of the of the counter (where its’

circuit board is exposed) with 3 or 4 layers of electrical tape) to guard
against any solder dripping or spatter that may occur in the next 2
steps.
7) Carefully tin each of the four pins on the left side of the counter.
8) Solder the four wires from the ribbon, one each, to a counter pin.
Remove the protective electrical tape.

9) The ribbon wire is now soldered to the circuit
board as follows:
Wire Assignments:
Wire from pin A to pad 13 on circuit board
Wire from pin B to pad 12 on circuit board
Wire from pin C to pad 11 on circuit board
Wire from pin D to pad 10 on circuit board

10) Tuck the excess ribbon wire between the
circuit board and the cover. Place a piece of tape
over the ribbon as shown (fig8) to secure it.
11) 

Important ! 

- Make sure that the pins on the

counter do not come into contact with each
other.

Speed Control Pot Wiring
1) Tin Lugs 1 through 4 on the control pot. (Lug 5 is not being used)
2) Cut a 1 ½  inch piece of black wire, strip 1/4" from each end and tin. Solder the wire from
Lug 1 to Lug 3.
3) Cut an 8 inch piece of green wire, strip 1/4" from each end and tin. Solder one end to Lug 2.
4) Cut an 8 inch piece of red wire, strip 1/4" from each end and tin. Solder one end to Lug 4
5) Twist the green and red wires together along their length to keep them paired.
6) Set the unit aside.
7) Make sure that after soldering and upon assembling the machine, that none of the lugs
bend and come into contact with the pot body.

Fig 5

Fig 6

Fig 7

Fig 8

Fig 9

Содержание Model B

Страница 1: ...CLIP GREY WIRE CLIP 1 3 3 VOLT REGULATOR 296 21633 5 ND 1 2 1 mm POWER JACK 27931 134 0 1 22uf CAPACITOR C1 P5162 ND 1 POINTER KNOB POINTER KNOB 1 1uf CAPACITOR C2 P5174 ND 1 COUNTER MINI CAL 1 1 HEAT SINK HS198 ND MECHANICALS BAGGED TOGETHER MOUNTING BASE 1 WINDER ARM w 10 24x3 8 soc set screw ARM 1 BOARD WHITE 6 x 6 x 5 8 PRE DRILLED BASE 2 BEARINGS FR4ZZ 1 MAIN SHAFT PULLEY w 8 32x3 16 soc set ...

Страница 2: ...d screw driver behind each edge of a tab and pry fig 1 Circuit Board Installation 1 fig 2 Install a nut onto each toggle switch Rotate the nut all the way to the bottom of the switch 2 Install a lock washer on top of each nut 3 Mount the circuit board to the cover by inserting the toggle switches through the holes in the cover Note the alignment of the circuit board as shown fig 3 4 Note that the ...

Страница 3: ... of the counter 8 Solder the four wires from the ribbon one each to a counter pin Remove the protective electrical tape 9 The ribbon wire is now soldered to the circuit board as follows Wire Assignments Wire from pin A to pad 13 on circuit board Wire from pin B to pad 12 on circuit board Wire from pin C to pad 11 on circuit board Wire from pin D to pad 10 on circuit board 10 Tuck the excess ribbon...

Страница 4: ...nsert the pulley end of the motor through the larger hole in the lower right wall of the box 2 Slide the motor toward the rear of the box into the smaller opening 3 There are two threaded holes in the face of the motor Line up a threaded hole with the upper mounting hole of the box Insert an M3 x 5 philips head machine screw and tighten about 3 turns There is limited clearance between the motor pu...

Страница 5: ...he IR sensor to pad 9 8 Solder the red wire from the IR sensor to pad 8 9 Solder the bare wire from the IR sensor to pad 7 Installing The Main Shaft Note The main shaft has a flat surface on one side When securing collars IR reflector and pulley make sure that all of the allen screws are tightened down onto this flat surface 1 Install a wire clip on the inside of the main box as shown in the photo...

Страница 6: ...s aligned on the flat of the main shaft Tighten the allen 13 Install the winder arm flush at the end of the main shaft Cross Feed Assembly 1 Thread a 1 4 nut all the way down onto the cross feed shaft and tighten 2 Install a 1 4 flat washer onto the shaft 3 Insert the shaft through the aluminum stand off 4 Install a 1 4 washer 5 Install a 1 4 lock washer 6 Install a 1 4 nut and tighten 7 Set aside...

Страница 7: ...15 degrees 2 Take a bit of masking tape and tape the end of the coil wire to underside of the winding arm This should provide enough free wire after the wind is completed to solder to the bobbin s eyelets or to the lead out wires 3 Rotate the winder arm by hand to run the coil wire around the bobbin about 6 turns 4 Run the wire under the limit shaft and adjust the inner limit collar so that the wi...

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