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Attaching A Bobbin To The Winder Arm

We have found that the simplest and usually the best method
for securing a bobbin to the winding arm is by using a piece of
double sided tape. Supplied with the machine is a sample of this
type of tape. It can be a cloth or a fiber glass woven double
sided tape (usually marketed as a carpet tape) and can be found
in most hardware stores. Notice from the sample that the tape is
folded in two to provide the best conformity. The same piece of
tape can normally be used numerous times. 

Before pressing the bobbin into place, visually make

sure that the bobbin is centered on the arm so that the coil
winds evenly.

Starting A Wind
1)Place your spool of coil wire about 3 or 4 feet behind you and
about on the level of the winder base so that the wire may
unspool end on. It will help if the leading edge of the spool is
tipped up about 15 degrees.
2) Take a bit of masking tape and tape the end of the coil wire to underside of the winding arm. This should provide enough
‘free’ wire after the wind is completed to solder to the bobbin’s eyelets or to the lead out wires.
3) Rotate the winder arm by hand to run the coil wire around the bobbin about 6 turns. 
4) Run the wire under the limit shaft and adjust the inner limit collar so that the wire winds inside of the inner bobbin edge.
You should be rotating the winder by hand to make this adjustment. 
5) Repeat the same procedure to set the outer limit collar. 
6) The coil wire is grasped lightly between thumb and forefinger so that it may be controlled and moved between the set
limits. The pressure that is exerted on the wire by the thumb and forefinger provides the winding tension. 
7) When you are satisfied that the limits are properly set, turn the machine on at low speed. Slowly move the wire back and
forth between the limits to again check that the wire is winding properly within the bobbin.
8) If everything is satisfactory, increase the speed as required.

Содержание Model B

Страница 1: ...CLIP GREY WIRE CLIP 1 3 3 VOLT REGULATOR 296 21633 5 ND 1 2 1 mm POWER JACK 27931 134 0 1 22uf CAPACITOR C1 P5162 ND 1 POINTER KNOB POINTER KNOB 1 1uf CAPACITOR C2 P5174 ND 1 COUNTER MINI CAL 1 1 HEAT SINK HS198 ND MECHANICALS BAGGED TOGETHER MOUNTING BASE 1 WINDER ARM w 10 24x3 8 soc set screw ARM 1 BOARD WHITE 6 x 6 x 5 8 PRE DRILLED BASE 2 BEARINGS FR4ZZ 1 MAIN SHAFT PULLEY w 8 32x3 16 soc set ...

Страница 2: ...d screw driver behind each edge of a tab and pry fig 1 Circuit Board Installation 1 fig 2 Install a nut onto each toggle switch Rotate the nut all the way to the bottom of the switch 2 Install a lock washer on top of each nut 3 Mount the circuit board to the cover by inserting the toggle switches through the holes in the cover Note the alignment of the circuit board as shown fig 3 4 Note that the ...

Страница 3: ... of the counter 8 Solder the four wires from the ribbon one each to a counter pin Remove the protective electrical tape 9 The ribbon wire is now soldered to the circuit board as follows Wire Assignments Wire from pin A to pad 13 on circuit board Wire from pin B to pad 12 on circuit board Wire from pin C to pad 11 on circuit board Wire from pin D to pad 10 on circuit board 10 Tuck the excess ribbon...

Страница 4: ...nsert the pulley end of the motor through the larger hole in the lower right wall of the box 2 Slide the motor toward the rear of the box into the smaller opening 3 There are two threaded holes in the face of the motor Line up a threaded hole with the upper mounting hole of the box Insert an M3 x 5 philips head machine screw and tighten about 3 turns There is limited clearance between the motor pu...

Страница 5: ...he IR sensor to pad 9 8 Solder the red wire from the IR sensor to pad 8 9 Solder the bare wire from the IR sensor to pad 7 Installing The Main Shaft Note The main shaft has a flat surface on one side When securing collars IR reflector and pulley make sure that all of the allen screws are tightened down onto this flat surface 1 Install a wire clip on the inside of the main box as shown in the photo...

Страница 6: ...s aligned on the flat of the main shaft Tighten the allen 13 Install the winder arm flush at the end of the main shaft Cross Feed Assembly 1 Thread a 1 4 nut all the way down onto the cross feed shaft and tighten 2 Install a 1 4 flat washer onto the shaft 3 Insert the shaft through the aluminum stand off 4 Install a 1 4 washer 5 Install a 1 4 lock washer 6 Install a 1 4 nut and tighten 7 Set aside...

Страница 7: ...15 degrees 2 Take a bit of masking tape and tape the end of the coil wire to underside of the winding arm This should provide enough free wire after the wind is completed to solder to the bobbin s eyelets or to the lead out wires 3 Rotate the winder arm by hand to run the coil wire around the bobbin about 6 turns 4 Run the wire under the limit shaft and adjust the inner limit collar so that the wi...

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