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BA 35

Schaeffler Technologies

Schaeffler GreaseCheck

About the user manual

The purpose of this user manual is to assist the user become 
acquainted with GreaseCheck and use it for the intended purpose.

This user manual describes the installation and use of GreaseCheck 
and is intended to help in:

avoiding hazards

increasing the reliability and service life of the device.

This user manual is part of the device and contains important 
information.

Symbols

The warning and hazard symbols are defined along the lines
of ANSI Z535.6–2006.

DANGER

In case of non-compliance, death or serious injury will occur.

WARNING

In case of non-compliance, death or serious injury may occur.

CAUTION

In case of non-compliance, minor or slight injury will occur.

NOTICE

In case of non-compliance, damage or malfunctions in the product or 
the adjacent construction will occur.

Note

There follows additional or more detailed information that must be 
observed.

Availability

This user manual is supplied with each device and can also be 
ordered retrospectively.

Note

If the user manual is absent, incomplete or illegible, the user may 
lack important information relating to safe use of the device and
this may lead to incorrect usage. It must be ensured that this user 
manual is always complete and legible and that any persons using 
the device have the user manual available.

Legal guidelines

The information in this manual corresponded to the most recent 
status at the close of editing. The illustrations and descriptions 
cannot be used as grounds for any claims relating to devices that 
have already been delivered. Schaeffler Technologies AG & Co. KG 
accepts no liability for any damage or malfunctions if the device or 
accessories have been modified or used in an inappropriate manner.

Original user manual

This user manual is the original user manual.

Содержание GreaseCheck

Страница 1: ...Schaeffler GreaseCheck User manual...

Страница 2: ......

Страница 3: ...the intended purpose 3 Selection and qualification of personnel 3 Warning notice 4 Safety regulations 6 Scope of delivery 7 Technical description 8 Mounting 10 Electronic evaluation system 11 Sensor...

Страница 4: ...or the adjacent construction will occur Note There follows additional or more detailed information that must be observed Availability This user manual is supplied with each device and can also be ord...

Страница 5: ...olling bearing Selection and qualification of personnel GreaseCheck may only be fitted and commissioned by qualified personnel A person defined as qualified personnel is authorised to use GreaseCheck...

Страница 6: ...erference in or modifications to the device or the addition or removal of inappropriate components is impermissible can endanger occupational safety and may render null and void any warranty claim Any...

Страница 7: ...kte schmierstoffueberwachung index jsp Dismount GreaseCheck only while disconnected from the power supply and in a voltage free state Do not lookinto the sensor optics while GreaseCheckis in operation...

Страница 8: ...ctification Troubleshooting and rectification may only be carried out by qualified professionals and in compliance with accident prevention regulations Personal protective equipment must be used for a...

Страница 9: ...s 1 user manual The scope of delivery is shown in Figure 1 A replacement seal for the housing of the electronic evaluation system is used to maintain the protection class IP67 and is only required if...

Страница 10: ...grease directly in front of the sensor head for measurement Air inclusions can lead to incorrect measurements The optimum measurement point will vary from one application to another The sensor must no...

Страница 11: ...ation value water content 13 mA to 20 mA from 0 water content to 100 water content as a function of the qualification value The analogue output toggles in rhythm between 1 second and 300 seconds betwe...

Страница 12: ...s tighten the four screws in the housing cover of the electronic evaluation system tightening torque 1 5 Nm if GreaseCheck is not the only user of the CAN bus deactivate the 120 ohm resistor by changi...

Страница 13: ...ay that it is firmly laid and cannot flap Observe the minimum bending radius of the connection cable Connectthe supplied plug M12 in accordance withthe connection plan to a 6 strand shielded twisted p...

Страница 14: ...haeffler Technologies AG Co KG the minimum recommended bending radius is 59 mm Mount the cables such that they are firmly laid and cannot flap Do not lay signal cables parallel with lines carrying hig...

Страница 15: ...o an unwired terminal with zero potential The controller is supplied factory fitted with a 120 ohm resistor for CAN bus communication This can be deactivated by means of a jumper The controller box mu...

Страница 16: ...fler Technologies AG Co KG can provide assistance in design of the mounting adapter The sensor head should be mounted as follows Figure 5 page 15 NOTICE Damage to the rolling bearing Damage to the rol...

Страница 17: ...system as follows Lay the connection cable of the sensor in such a way that it is firmly laid and cannot flap Observe the minimum bending radius of the cable Connect the connection cable of the senso...

Страница 18: ...reases that can be measured using GreaseCheck can be found at https www schaeffler de content schaeffler de de produkte und loesungen industrie produktportfolio instandhaltungs produkte schmierstoffue...

Страница 19: ...hire disc using a microfibre cloth No signal The sensor head is not inserted Insert the sensor head in the rolling bearing The sensor head is defective Replace the sensor head Cable breakage analogue...

Страница 20: ...ction cable for the power supply from the electronic evaluation system Disconnect the sensor cable from the electronic evaluation system Loosen the internal clamping screw using an open end wrench SW1...

Страница 21: ...nd cannot be repaired must be disposed of by environmentally acceptable methods All materials used plastics metals electronic subassemblies must be fed separately to recycling facilities Any used Grea...

Страница 22: ...alue Unit Measurement factor Water content 0 to 100 Grease deterioration 0 to 100 Temperature 20 to 100 C Analogue output Water content 13 to 20 mA Deterioration 11 to 4 mA Switching output of power s...

Страница 23: ...21 System package Figure 6 Dimension drawing 000B5BBC 000B5BBC Article number Description 081747098 0000 10 GREASE CHECK Sensor head with connection cable and electronic evaluation system connection...

Страница 24: ...eclaration of Conformity The EC Declaration of Conformity contains the relevant guidelines harmonised standards and documents Compliance with these standards is confirmed by the CE symbol on the devic...

Страница 25: ...ntact Schaeffler Application Engineering or the Schaeffler Technologies Center Schaeffler Technologies AG Co KG Postfach 1260 97419 Schweinfurt Germany Georg Sch fer Stra e 30 97421 Schweinfurt Phone...

Страница 26: ...91 0 Fax 49 9721 91 3435 Every care has been taken to ensure the correctness of the information contained in this publication but no liability can be accepted for any errors or omissions We reserve t...

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