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SAS/op/proc/forks/op manuals/Ex/EXTREME MANUAL 

v16

.pub  3/24/2020                       

Page 28 

                   

© 2014-2020 S.A.S. of Luxemburg, LLC.

 

 

N-4 & N-5 

N, N-1, N-2, N-3 

EX-30 PARTS DIAGRAM (PAGE 28) 

SAS™ MID-SIZE EXTREME™ AUTO PROCESSOR 

26-35 TON  

EX-30 SERIAL NUMBER F5902 & UP 

R-3 

SAS  

PATENTED 

JAWS & tips 

R-3.3 

R-3.4 

R-3.5 

O 

P-3.2 

DESCRIPTION 

 

                             

QTY 

PART NUMBER 

[N]   CLAW CYLINDER 

1 

HY-CYL-5.0X11.25-5K

 

     

N-1   CYLINDER SEAL REBUILD KIT 

1 

HK-5.00-783-244 

 

N-2  CYLINDER PIN BUSHING…………………………………………..2 

W-B2.500X3.000X2.000 

 

N-3  CYLINDER PIN GREASE SEAL 

4 

W-WIPER-2.5X3.0 

 

N-4  HOSE KIT: EXTEND & RETRACT HOSES………………………..1 

HY-EXTREME-KIT 

 

N-4.1  FITTING with O-rings 

BETWEEN HOSE & ROTATOR (w/hose kit)

 2 

HY-12MBSPPX10MORF 

 

N-4.2  FITTING with O-rings

 BETWEEN HOSE & CYLINDER (w/hose kit)

 2 

HY-848-TTO-10X10 

 

N-5    HOSE CLAMP-HOLDS HOSES UNDER ROTATOR   

1 

HY-CLAMP-.750-2HOSE 

 

[O] CLAW ASSEMBLY W/TIP 

(FASTENED W/2 PINS: R-3.1, O-3.1)

  

1 

EP-EX30-CLL-V2-3 

 

O-1  PIN (CONNECTS CYLINDER ROD END TO CLAW) LH 

1 

1912-06-V2 ASY 

 

O-2  BUSHING (FOR CLAW PIVOT)…………...………………………. 2 

W-B3.002X3.505X3.719 

 

O-3  GREASE ZERK (INSIDE BOTH ENDS OF PIN “0-3.1”)  

2   

WGREASE ZERK 1/4-28 

 

O-4  REPLACEABLE CLAW TIP WITH 2 RIDGES…………………….1 

EP-EXC-CLAW-TIP-2-V3

 

 

[P]  CLAW ASSEMBLY W/TIP 

(FASTENED W/3 PINS: R-3.1, P-3.1, P-3.2)

 

1 

EP-EX30-CLR-V2-3

 

 

P-1   PIN (CONNECTS CYLINDER BASE END TO CLAW) RH 

1 

1912-07-V2 ASY

 

 

P-2  PIN-PARALLEL BAR PIN (WITH GREASE ZERK IN PIN).. 

1 

1912-08-V2 ASY 

 

P-3  RETAINER BOLTS FOR PINS 

5 

WBOLT 0.625X1.50 GR8 

 

P-4  WASHER RETAINER BOLT………………………… 

5 

WASHER-F 0.625 GR8

 

 

P-5  PIN-LOCK SPACER 

5 

SPACER-0625-0000

 

 

P-6  C-CLIP RING………………………………………….. 

3 

MCC-98410A231 

 

P-7  GREASE ZERK (INSIDE END OF PIN “P-3.2”) 

1 

WGREASE ZERK 1/4-28 

 

P-8  BUSHING (FOR CLAW PIVOT)…………...…………………. 

2 

W-B3.002X3.505X3.719 

 

P-9  REPLACEABLE CLAW TIP WITH 1 RIDGE 

1 

EP-EXC-CLAW-TIP-1-V3 

 

P-10 TIP FASTENERS - QTY 5 PER TIP - QTY 10 TOTAL…….10  EP-EXC-CLAW-TFAST-V3 

 

 

 

(3/4” X 2-1/4” SHOULDER BOLT, 3/4” WASHER, 5/8” WASHER & 5/8” LOCK NUT) 

[Q] PARALLEL BAR  

1 

EP-EX30-PBR-V1 

 

[R]  CLAMP BODY   

EX30       s/n F5902 & higher  

1 

EP-EX30-CBY-V1 

 

R-1  MAIN CLAW PIVOT PIN…………………………...………………. 2 

1911-10-V2 ASY 

 

R-2   

3” ID SHIM X 0.09375” THICK 

4 

W-SC-SHIM-.094 

 

R-3   

BOLT TO RETAIN MAIN CLAW PIVOT PIN……….………..2 

W BOLT 0.625X1.50 GR8 

 

R-4   

FLAT WASHER 

2 

WASHER-F 0.625 

 

R-5   

PIN LOCK SPACER…………………………………………… 2 

SPACER 0625-000 

Q 

P 

R 

O-1 

O-2 

O-3 

O-4 

P-1 

P-2 
P-3 
P-4 
P-5 

P-6 

P-7 

P-8 

P-9 

P-10 

R-1 

R-3 

R-4 

R-5 

R-2 

Содержание EXTREME AUTO PROCESSOR

Страница 1: ...E MANUAL v16 pub 3 24 2020 Page 2014 2020 S A S of Luxemburg LLC EXTREME Auto Processor Excavator Attachment Manual v16 USA Patents D672 369 D704 752 D740 861 9 211 832 D747 170 8 414 704 D779 564 D77...

Страница 2: ...esentative or SAS will improve accuracy and level of service SAS EXTREME Head Assembly Model _________ Serial Number _________ SAS EXTREME Hold Down Arm Assembly Model ______________ SAS EXTREME Hold...

Страница 3: ...age 29 Stick mount EX25 EX30 EX35 F5692 higher Page 24 Rotator EX25 F5692 UP EX30 F5902 UP EX35 F5764 UP Page 25 26 Wire Stripper Page 27 Limited warranty Page 30 CE Declaration of Conformity Page 31...

Страница 4: ...d result in serious injury or death The Caution Symbol indicates a hazardous situation that if not avoided could result in minor injury or potential property damage The Notice Symbol indicates worst c...

Страница 5: ...sufficient distance away from flammable or explosive gas es liquids or substances to avoid risk of ignition Operating in an explosive environ ment may cause an explosion and fire resulting in injury...

Страница 6: ...Processor should only be used in areas that are equipped with proper fluid containment measures to ensure capture and containment of residual fluids in accordance with any and all environmental regul...

Страница 7: ...re to release energy or disable hy draulic energy can result in serious injury or death High pressure fluids can also dis charge at great velocity and cause injection into skin Wear safety glasses and...

Страница 8: ...CT ID PLATE 1 ID PLATE CE EX V5 LABEL 2 KEEP BACK 15 METERS 50 FT 2 W LAB STAYBACK50FT LABEL 3 KEEP AWAY MOVING PARTS 1 W LAB WARNING PINCH LABEL 4 READ EQUIPMENT MANUALS 1 W LAB READ 504060 LABEL 5 H...

Страница 9: ...ure and flow test Have pressure results available Set pressures Grapple Not to exceed 130 L m 35 gpm 31 MPa 350 Bar 4 500 psi Rotator Not to exceed 40 L m 10 gpm 25 MPa 250 Bar 3 600 psi Inspect pins...

Страница 10: ...ENT POTENTIAL X FRAME REINFORCEMENTS TO CONSIDER Excavator OEM x frame brackets which mount OEM dozer blade may not provide sufficient distribution of loads from SAS Extreme Hold Down Arm attachment m...

Страница 11: ...s then turn back to achieve smooth motion b Test rotational clearance with HDA raised incrementally high er Stay clear of pinch points overhead electrical wires and other structures slowly and cautiou...

Страница 12: ...0000 K 3 Flat Washer cylinder base pin 2 WASHER F 0 625 GR8 L Pin hold down to hinge lower pivot 2 1315TILT 3454 ASY L 1 Bolt lower pivot pin 2 WBOLT 0 625X1 50 GR8 L 2 Pin lock spacer lower pivot pi...

Страница 13: ...l collector This enables the 2nd position of the Valve to function when the high speed function is actuated in the cab of the excavator With pilot line pressurized ports C D are now live will be route...

Страница 14: ...head Assembly mount Insert secure pin B in head assembly 5 Connect hydraulic hoses Hose specification 34 Mpa 344 Bar 5 000 psi Min dia 19 mm 3 4 SAS has no responsibility as to performance of excavato...

Страница 15: ...ound to be more than 80 out of stated tightening torque or require more than 1 4 of turn to obtain required re torque install new bolt adjacent bolts and set torque Ref Thread Location Bolts Torque Sp...

Страница 16: ...turn off machine avoid pinch points Bolt C Clip Pin JAWS WIRE STRIPPER HOLD DOWN ARM PATENTED Bolt Pin Bolt C Clip Pin Bolt C Clip Pin Bolt s Pin Bolt s Pin Bolt s Pin Bolt s Pin Bolt Pin Brand Pin G...

Страница 17: ...for cracks Check for leaks or damage on hoses Clamp body Check for damaged pins pin retention hardware or misaligned pins Check clamp body for cracks Claws tips Check claws for cracks Check claw tip...

Страница 18: ...ure resulting in injury or property damage JAWS JAW TIPS WIRE STRIPPER HOLD DOWN ARM PATENTED Grease Bolt s Pin Bolt s Pin Bolt s Pin Bolt s Pin Bolt C Clip Pin Bolt Pin Bolt C Clip Pin Bolt Pin All F...

Страница 19: ...eration Ground or working surface stability More unsafe soft unpredictable or variable surface compaction vs More safe solid surface Positioning of excavator on such working surface More unsafe angled...

Страница 20: ...SAS op proc forks op manuals Ex EXTREME MANUAL v16 pub 3 24 2020 Page 20 2014 2020 S A S of Luxemburg LLC Establishing Load Ratings DETERMINING LIFT CAPACITY PAGE 20 SAS EXTREME AUTO PROCESSOR...

Страница 21: ...down arm firmly against ground or on car Wear seat belt Risk of claw contact with cab damage and or injury to op erator if operator curls boom stick and jaws in Do not fully curl boom stick jaws in A...

Страница 22: ...of Luxemburg LLC 133 Center Drive Hwy 54 PO Box 260 Luxemburg WI 54217 USA Phone 920 845 2307 1 877 SAS FORK Fax 920 845 2309 Web www sasforks com Pinch points will cause serve injury Stay clear of pi...

Страница 23: ...3 GREASE ZERK INSIDE BOTH ENDS OF PIN 0 3 1 2 WGREASE ZERK 1 4 28 O 3 4 REPLACEABLE CLAW TIP WITH 2 RIDGES 1 EP EXC CLAW TIP 2 V3 P 3 CLAW ASSEMBLY W TIP FASTENED W 3 PINS R 3 1 P 3 1 P 3 2 1 EP EX25...

Страница 24: ...LOCTITE 243 580 FT LBS U ROTATOR XR600 1 HR ROTAR N XR600 EX25 v4 v5 F5692 up EX30 F5902 up EX35 v3 F5764 up U 1 BOLTS ROTATOR TO LOWER MOUNT 5 8 11 X 5 GR8 30 WBOLT 0 625x5 00 GR8 RE TORQUE PAGE REF...

Страница 25: ...Luxemburg LLC ROTATOR XR600 PARTS PAGE 25 SAS EXTREME AUTO PROCESSOR EX 25 F5692 UP EX 30 F5902 UP EX 35 v3 F5764 UP S A S of Luxemburg LLC 133 Center Drive Hwy 54 PO Box 260 Luxemburg WI 54217 USA P...

Страница 26: ...ansmission 1 Special Order 11 HR N 8100213R Lower link 1 Special Order 12 HR N 8100093 Bottom plate 1 Special Order 13 HR N 8100167R Slewing bearing 1 Incl pos 26 31 Special Order 14 HR N 8000337 Vane...

Страница 27: ...IRE STRIPPER DESCRIPTION PART NUMBER A WIRE STRIPPER EP EXC WIRE STRIP 1 B FASTENERS BOLTS Qty 4 WBOLT 0 750X3 00 GR8 NUTS Qty 4 WNUT 0 750 10 GR8 NY S A S of Luxemburg LLC 133 Center Drive Hwy 54 PO...

Страница 28: ...OTH ENDS OF PIN 0 3 1 2 WGREASE ZERK 1 4 28 O 4 REPLACEABLE CLAW TIP WITH 2 RIDGES 1 EP EXC CLAW TIP 2 V3 P CLAW ASSEMBLY W TIP FASTENED W 3 PINS R 3 1 P 3 1 P 3 2 1 EP EX30 CLR V2 3 P 1 PIN CONNECTS...

Страница 29: ...NPT O 6 BUSHING 2 REQUIRED FOR EACH MAIN CLAW PIVOT PIN 2 W B3 002X3 505X3 719 O 7 REPLACEABLE CLAW TIP 2 RIDGES 1 EP EXC CLAW TIP 2 V3 P CLAW ASSEMBLY W TIP FASTENED W 3 PINS P1 P 2 R 1 1 EP EX35 CL...

Страница 30: ...is limited warranty SAS will at it s option repair or replace Freight On Board FOB to the factory in Luxemburg WI USA the defective product If the product cannot be returned to the factory SAS may app...

Страница 31: ...l Directives Extreme Auto Processor Hydraulically actuated attachment for excavator used to extract vehicle engines for salvage operations Model Description Conforms to the following directives 2006 4...

Страница 32: ...9 XR 400 I 8400012 XR 400 T 8400014 XR 400 P 8400015 XR 400 C 8400023 XR 400 HT P AV 8400024 XR 400 HT X2 C M24 8400025 XR 400 HT X2 C M20 8500000 XR 500 8500001 XR 500 C 8600000 XR 600 8600001 XR 600...

Страница 33: ......

Страница 34: ...patented transmission that protects the motor a certain play may be noticed when changing the direction of rotation This is perfectly normal Unauthorised use It is forbidden to mount use a rotator on...

Страница 35: ...ndexator Rotator Systems AB Note that the product s bearings are already greased on delivery Recommendation when working underwater There is an increased risk of water and contaminants entering the ro...

Страница 36: ...ven time without altering the fundamental function of the product These improvements and modifications do not necessarily mean that the manual will need updating Contact your local dealer for informat...

Страница 37: ...ntal plane The manufacturer must provide clear warnings about this DANGER No personnel are permitted in the area under hanging loads tools It is a strictly prohibited area DANGER Rotators with electri...

Страница 38: ...Assembly Assembly 0 1 Ra 3 2 m x4 2300028 2020 02 24 Indexator Rotator Systems AB 5...

Страница 39: ...Assembly 0 1 Ra 3 2 m x2 M12 90 12 9 30st 136 Nm 1 2 3 4 5 6 7 XR 400T 6 Indexator Rotator Systems AB 2300028 2020 02 24...

Страница 40: ...Assembly 0 1 Ra 3 2 m Option x2 XR400 I x1 2300028 2020 02 24 Indexator Rotator Systems AB 7...

Страница 41: ...Assembly ISO 4406 1999 NAS 1638 18 16 13 7 8 Indexator Rotator Systems AB 2300028 2020 02 24...

Страница 42: ...Assembly Option X1 X2 XR 300 C LS XR 400 C XR 500 C XR 500 C HPL XR 600 C XR 600 C HPL XR 400 HT X2 C M24 XR 400 HT X2 C M20 2300028 2020 02 24 Indexator Rotator Systems AB 9...

Страница 43: ...Assembly 24h 24h 24h STOP STOP 10 Indexator Rotator Systems AB 2300028 2020 02 24...

Страница 44: ...Maintenance Maintenance 250h STOP STOP STOP STOP Max 2mm XR 600 Max 1 6mm XR 500 XR 400 XR 300 2300028 2020 02 24 Indexator Rotator Systems AB 11...

Страница 45: ...Maintenance 1 50h 2 250h XR300 XR500 XR600 M16 333Nm XR400 M12 136Nm XR400 T M12 x 90 12 9 136Nm 250h 12 Indexator Rotator Systems AB 2300028 2020 02 24...

Страница 46: ...to 140 C Centoplex EP 2 253 K to 403 K 20 C to 130 C Lagermeister EP 2 253 K to 403 K 20 C to 130 C Mobilux EP 2 253 K to 393 K 20 C to 120 C Gadus S2 V220 2 248 K to 403 K 25 C to 130 C Multis EP 2 2...

Страница 47: ...00 M16 x90 XR 500 M16 x100 XR 400 M12 x100 XR 300 M12 x65 12 9 12 9 12 9 12 9 333 Nm 333 Nm 136 Nm 136 Nm XR 400T M12 x90 12 9 136 Nm May not take place in conjunction with start up 14 Indexator Rotat...

Страница 48: ...550 200 4100 47 XR 400 P 179 550 200 4100 47 XP 400 HT P AV 190 550 200 7000 47 XR 400 HT X2 C M24 199 550 200 7000 47 XR 400 HT X2 C M20 199 550 200 7000 47 XR 500 216 700 250 7000 65 XR 500 C 216 70...

Страница 49: ...00 T LS XR 300 LS P AV XR 300 C LS Maximum pressure MPa 25 25 25 25 35 35 35 35 35 35 40 Max oil flow l min 28 28 28 28 Rotator connections G 1 2 G 1 2 G 1 2 G 1 2 G 3 4 G 3 4 G 3 4 M10x1 0 16 Indexat...

Страница 50: ...C XR 400 I XR 400 T Max Pres sure MPa 25 25 25 25 40 40 40 40 40 40 40 40 40 Max oil flow l min 35 35 35 35 Rotator connections G 1 2 G 1 2 G 1 2 G 1 2 G 1 G 1 G 1 G 1 M10x1 0 2300028 2020 02 24 Inde...

Страница 51: ...00 HT X2 C M24 XR 400 HT X2 C M20 Max Pres sure MPa 25 25 25 25 40 40 40 40 40 40 40 40 X1 40 40 X2 40 40 Max oil flow l min 35 35 40 40 Rotator connections G 1 2 G 1 2 G 1 2 G 1 2 G 1 G 1 G 1 18 Inde...

Страница 52: ...Technical data XR 400 P XR 400 HT P AV XR 400 HT X2 C M24 XR 400 HT X2 C M20 M10x1 0 M10x1 0 X1 G 1 G 1 X2 G 1 G 1 2300028 2020 02 24 Indexator Rotator Systems AB 19...

Страница 53: ...0 C Max Pres sure MPa 25 25 25 25 35 35 35 35 35 35 35 35 40 40 Max oil flow l min 40 40 40 40 Rotator connections G 1 2 G 1 2 G 1 2 G 1 2 G 1 G 1 SAE 6000 DN 25 SAE 6000 DN 25 M10x1 0 M10x1 0 20 Inde...

Страница 54: ...206 3 206 3 206 3 206 3 C 33 33 33 33 M 30 30 30 30 D 160 160 160 160 N 32 30 32 32 E 210 216 210 210 O 16 16 16 16 F 300 300 300 300 P 15 15 15 15 G 122 3 122 3 122 3 122 3 Q M10 M10 M10 H 17 17 17...

Страница 55: ...44 244 244 C 34 34 44 M 30 30 30 D 170 170 170 N 34 34 30 E 265 265 240 O 22 22 20 F 488 488 488 P 15 15 45 G 99 99 99 Q M12 M12 M12 H 14 14 14 R 45 45 45 I 450 450 450 S 116 116 116 J 12 12 12 T 29 2...

Страница 56: ...data XR 400 T XR 400 T A 300 K 474 B M20 L 244 C 32 M 30 D 170 N 26 E 265 O 22 F 488 P 15 G 99 Q M12 H 22 R 45 I 340 S 116 J 45 T 29 U 26 Y 22 Z 292 AA 6 mm 2300028 2020 02 24 Indexator Rotator Syste...

Страница 57: ...300 K 474 474 B M20 M20 L 244 244 C 32 32 M 30 30 D 170 170 N 26 26 E 265 265 O 22 22 F 488 488 P 15 15 G 99 99 Q M12 M12 H 14 14 R 45 72 I 450 450 S 116 140 J 12 12 T 29 U 26 26 V 24 Y 22 22 AB 174...

Страница 58: ...A 300 300 K 474 474 B M20 M20 L 244 244 C 41 34 M 30 30 D 170 170 N 34 34 E 265 265 O 22 22 F 488 488 P 15 15 G 99 99 Q M8 M8 H 14 14 R 45 45 I 450 450 S 150 150 J 12 12 T 59 15 59 15 AE 24 5 24 5 U 2...

Страница 59: ...ata XR 500 XR 500 A 326 K 490 B M24 L 228 5 C 37 M 30 D 200 N 26 E 265 O 22 F 503 P 15 G 98 5 Q M12 H 17 5 R 72 I 463 S 140 J 15 T 33 U 26 Y 22 AB 110 AC 406 mm 26 Indexator Rotator Systems AB 2300028...

Страница 60: ...a XR 500 C XR 500 C A 326 K 490 B M24 L 228 5 C 41 M 30 D 200 N 34 E 265 O 22 F 503 P 15 G 98 5 Q M12 H 17 5 R 72 I 463 S 140 J 15 T 33 U 26 Y 22 AB 110 AC 406 mm 2300028 2020 02 24 Indexator Rotator...

Страница 61: ...565 B M24 M24 L 231 231 C 53 53 M 30 30 D 260 260 N 23 23 E 300 300 O 22 22 F 575 575 P 12 12 G 103 103 Q M12 M12 H 17 5 17 5 R 72 72 I 535 535 S 140 140 J 12 12 T 33 33 U 37 37 Y 22 22 AB 150 150 AC...

Страница 62: ......

Страница 63: ...4130 2300028 2020 02 24 3731...

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