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CHECKING

PERIOD

PART TO

CHECK

THINGS TO

CHECK FOR

CHECKING

METHOD

REMEDY

Daily

Belt

Foreign substances on

surface and undersurface

Visual inspection

Clean and remove any

foreign matter.

Dislodgment from V-form

belt guidance groove

Visual inspection

Inspection, adjustment

Getting jammed

Visual inspection

Inspection, adjustment

Drive pulley and

other pulleys

Foreign substances

Visual inspection

Clean and remove any

foreign matter.

Monthly

Drive pulley and

other pulleys

Wear of surface, rotation

malfunction

Visual inspection

and manual check

Inspection and adjustment

or replacement

Three

monthly

Geared motor

Rotation malfunction,

Inappropriate installation

Visual inspection

and manual check

Inspection, adjustment

Overheat, abnormal noise

Manual check and

listening

Inspection and adjustment or

replacement

Six

monthly

Frame and

stand units

Loose attachment bolts

Visual inspection

and manual check

Inspection, adjustment

Tighten loose bolts.

Attachments

Damage of each part

Visual inspection

and manual check

Inspection and repair or

replacement

11-2. ITEMS FOR REGULAR INSPECTION

Содержание S-CON MINI GOOD LUCK

Страница 1: ...1 OPERATING AND SERVICE MANUAL S CON MINI GOOD LUCK ...

Страница 2: ...ual where the machine is installed so that it may be referred to when needed TABLE OF CONTENTS 1 Caution When Handling 2 Component Names 3 Assembly 4 Running the Conveyor 5 Taking up the Belt 6 Belt Alignment Adjustment 7 Pulley Removal 8 Loosening Removing the Belt 9 Drive Unit Relocation 10 Geared Motor Replacement 11 Inspection and Maintenance 4 8 9 15 17 18 21 21 24 25 26 ...

Страница 3: ...een White Green Black Green White White Code OG OW KW KB XG XW XB XX NO Specification Oil resistant Antibacterial Other None Color Green White White Blue Green White Blue Other Belt specification Power source frequency and Belt speed eg 50Hz 18 3m min NOTE For variable speed maximum speed is shown Nominal belt width in cm eg 30cm Power source type eg 100V single phase Motor output eg 90W Motor typ...

Страница 4: ...OT touch electrical parts with wet hands Do NOT use in an explosive atmosphere Avoid explosive gas explosive dust etc Lower cover and guard Install the optional lower cover or guard in order to prevent entry under the conveyor Guide rail top and side covers To prevent objects from falling off the conveyor install the optional guide rail top and or side covers Braking system When using the conveyor...

Страница 5: ...eyor Secure the conveyor to the floor ground When using the conveyor be sure to secure it to the floor ground with anchor bolts etc to prevent it from toppling irrespective of indoor use or outdoor use Switch off the power after use Ensure that the power is switched off when carrying out relocation inspection cleaning etc of the conveyor otherwise there is a risk that the conveyor could start unex...

Страница 6: ...T GET CAUGHT IN MACHINE When working close to the conveyor take care not to get caught in it There is a risk of being injured by the conveyor CG 2 CAUTION or WARNING CE 2 CA 2 HOT SURFACE DO NOT TOUCH When the conveyor is running or immediately after it stops do NOT touch the motor control unit etc There is a risk of getting burned or injured by the heat DO NOT GET CAUGHT IN MACHINE When working c...

Страница 7: ...7 2 ATTACHMENT POSITIONS OF WARNING LABELS etc eg eg S CON MINI GOOD LUCK GL model of variable speed type ...

Страница 8: ...8 Frame depth Model code 30 GL GLV 60 GLH GLHV 2 COMPONENT NAMES Applied models Cross section ...

Страница 9: ...eside drive unit NOTE 1 For center drive type of 2m or less in length machine has no return roller 2 In the following cases return rollers are delivered already installed as shown in figure below left i e installation is unnecessary 3m or less in machine length and 60mm in frame depth 3m or less in machine length 30mm in frame depth and 300mm or less in belt width 4 Stands optional are delivered i...

Страница 10: ...nd upper post 5 loosen fixing bolt 3 If tapered groove 1 entirely goes down into stand lower post 6 while lowering upper post 5 tighten fixing bolt 4 into tapered groove 2 For more adjustment loosen fixing bolt 4 again Once adjustment is complete tighten fixing bolts 3 4 To finely adjust conveyor level use level adjusters beneath stand CAUTION When adjusting stand heights take care not to pinch fi...

Страница 11: ...sing a hexagonal wrench as shown below Caution When Joining Frames and Setting up Conveyor 1 Install full length of frame straight not bent in any place 2 Finely adjust conveyor level Use level adjusters beneath stands NOTE If conveyor is bent or not level on top belt may stray to one side or the other ...

Страница 12: ...d and temporarily attached beside drive unit Loosen belt by unfastening catch clips 1 Unfold belt Check installation positions of frames 2 Join frames See Joining Frames p 11 3 Move tap pieces to installation positions of stands and return rollers Fix them temporarily and install stands and return rollers See p 9 4 When assembly is complete take up belt slack ref p 17 and adjust belt alignment ref...

Страница 13: ... OFF switch is optional Unpack inverter unit Install it near drive unit by tightening inverter unit attachment bolts insertable bolts into side slot of frame as shown in figure below NOTE If it is necessary to install inverter unit separately from drive unit connect them using extension cable optional as shown in figure above Inverter unit Power supply cable Extension cable optional Terminal base ...

Страница 14: ...damage of belt and skirt fitting pieces reinstall skirt fitting pieces raised as required Insertion of Nuts When installing additional attachments to frame insert M6 hexagonal thin nuts into frame slots as shown in figures below NOTE These nuts are delivered as spare parts in tool bag M6 hexagonal thin nut 1 Insert nut into slot diagonally from above 2 Insert something cylindrical and pointed eg t...

Страница 15: ...e not constant speed type Power cable and terminals for inverter variable speed type AC 100V single phase AC 200V single phase AC 200V three phase 4 2 RUNNING THE CONVEYOR for MITSUBISHI inverter variable speed type For standard machines of variable speed type speed is changed by inverter Operate inverter as follows 1 Turn on power supply and ensure that EXT indicator 1 is illuminated Then press P...

Страница 16: ...ternal signals Inverter variable speed type is different from speed controller s and the power supply will trip Do not start and stop the conveyor excessively frequently It may cause machine failure or shorten its service life 3 The RUN STOP switch of inverter unit is not for turning the power on and off When leaving the conveyor unused for a long period make sure that the mains is off 4 Do not ru...

Страница 17: ... belt turn right and left take up bolts 1 of drive unit clockwise with a spanner Take up pulley 2 will then be moved and belt will be taken up When turning take up bolts 1 adjust them alternately little by little to keep their movement lengths the same If belt is taken up too much properly adjust the tension by turning take up bolts 1 counterclockwise Nominal belt width mm 200 250 600 600 1 000 or...

Страница 18: ...ength of frame is level on top straight and not bent in any place See p 11 Drive side plate Measure this length on both sides to check installation condition of right and left drive side plates Correct condition Dislodgment Pulley of non deviation model 3 Dirt on Pulleys Check drive pulley head and tail pulleys etc for dirt Remove any dirt and clean Remove drive bottom cover to check 4 Loading Con...

Страница 19: ...owing the procedures on p 19 20 while running conveyor slowly NOTE It is necessary to wait until belt running stabilizes after each adjustment step and to adjust belt alignment little by little Belt running will not change immediately 1 Adjustment Using Take up Pulley On side to which belt is deviating slightly turn take up bolt 1 of drive unit counterclockwise with a spanner Take up pulley 2 will...

Страница 20: ...tment is complete be sure to retighten hexagon socket set screw 3 3 Adjustment Using Return Roller if any return rollers are attached On one side loosen return roller bracket 5 attachment bolt 6 and set return roller slightly diagonally Belt will then move to form right angle to return roller rotation axis NOTE It is effective to adjust the closest return roller to tail pulley The closest return r...

Страница 21: ... to support the cover 2 so that it will not fall 2 Pull and unfasten right and left catch clips 3 of drive unit Shaft end hooks of squeezing pulley 4 will then be released NOTE When unfastening catch clips 3 be careful not to get injured by popping springs 3 Remove squeezing pulley 4 from conveyor by moving its shaft ends along slots 5 of right and left drive unit side plates 4 Remove the other sq...

Страница 22: ...22 Turn pulley outward Pull out pulley ...

Страница 23: ...onsiderable risk of being injured by toppling conveyor 2 Be sure to stop conveyor and switch off power supply before loosening removing belt 3 Since drive unit of wide type is heavy be sure to support frame on belt removal side when removing belt There is considerable risk of being injured by toppling conveyor 4 After washing completely dry belt before reinstallation 5 When installing belt confirm...

Страница 24: ...ent bolts 3 Perform as follows 1 Loosen belt following 8 1 LOOSENING BELT p 21 22 2 Loosen all the drive unit attachment bolts 3 2 bolts on each side Do NOT remove them 3 Move drive unit 1 to intended position and retighten attachment bolts 3 4 Take up belt in reverse order of 8 1 LOOSENING BELT p 21 22 ...

Страница 25: ...hexagonal wrench 5 Remove C form fixing ring for hole from inside of hollow shaft of the removed geared motor 1 with a ring remover 6 Attach the removed C form fixing ring to replacement geared motor 7 Correctly attach the removed torque arm 5 to replacement geared motor with torque arm attachment bolts 4 8 Support replacement geared motor with your both hands and correctly insert it to drive pull...

Страница 26: ...oad 4 Motor gear head teeth have become worn 1 Take up belt See p 17 2 Adjust belt alignment See p 18 20 Clean and remove any foreign matter 3 Check and reduce load 4 Inspection and repair or replacement 4 Belt runs but speed cannot be changed for variable speed type 1 Disconnection or breakage in wiring of motor and controller 2 Inappropriate setting of controller or inverter 3 Failure of control...

Страница 27: ... Drive pulley and other pulleys Wear of surface rotation malfunction Visual inspection and manual check Inspection and adjustment or replacement Three monthly Geared motor Rotation malfunction Inappropriate installation Visual inspection and manual check Inspection adjustment Overheat abnormal noise Manual check and listening Inspection and adjustment or replacement Six monthly Frame and stand uni...

Страница 28: ...23 01 Particular attention is given to the manufacture and transportation of SANKI conveyors However if you need any information about the use or failure of the machine or any other matters please contact our customer service Also do not hesitate to ask us for information about conveyors in general The specification given in this manual are subject to change without notice hansou jp Contact us ...

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