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EB 8321 EN 

 10-1

Removal

10 

Removal

The work described in this section is only to 
be performed by personnel appropriately 
qualified to carry out such tasks.

Risk of bursting due to incorrect opening of 

pressurized equipment or components.

Pneumatic actuators are pressure equipment 
that may burst when handled incorrectly. 

Flying projectile fragments or components 

can cause serious injury or even death.

Before working on the actuator:

 

Î

Depressurize all plant sections concerned 

and the actuator. Release any stored en

-

ergy.

Risk of personal injury due to preloaded 

springs.

Actuators with preloaded springs are under 
tension.

 

Î

Only open the actuator following the 

instructions described in section 10.2.

Risk of personal injury due to exhaust air 

being vented.

The actuator is operated with air. As a result, 
air is vented during operation.

 

Î

Wear eye and hearing protection when 

working near the actuator.

Before removing the valve, make sure the fol-
lowing conditions are met:

− 

The actuator is put out of operation (see 

the 'Decommissioning' section).

10.1 

Removing the actuator 

from the valve

 

Î

Mounting and removal of the actuator 
according to DIN ISO 5211.

10.2 

Relieving the spring 

compression in the 

actuator

To relieve the compression of the springs in 
the actuator, proceed as follows:

1. 

Unthread and remove the nuts (50) and 
bolts (50) (including the washers) on the 
diaphragm case (1).

2. 

Remove the diaphragm case (1) and take 
out the diaphragm (20).

3. 

Slowly unthread the screw (44) on the di-
aphragm plate (19) to gradually relieve 
the spring spring compression.

4.  Hold the diaphragm plate (19) stationary 

until the screw (44) is completely un-
screwed before lifting the diaphragm 
plate (19) and centering plate (15) off 
the springs.

DANGER

!

WARNING

!

WARNING

!

WARNING

!

Содержание 3278

Страница 1: ...Translation of original instructions EB 8321 EN Edition January 2021 Type 3278 Pneumatic Rotary Actuator Actuator area 160 and 320 cm Type 3278 Pneumatic Rotary Actuator...

Страница 2: ...st you in mounting and operating the device safely The instructions are binding for handling SAMSON devices The images shown in these instructions are for illustration purposes only The actual product...

Страница 3: ...echnical data 3 3 4 Shipment and on site transport 4 1 4 1 Accepting the delivered goods 4 1 4 2 Removing the packaging from the actuator 4 1 4 3 Transporting and lifting the actuator 4 1 4 3 1 Transp...

Страница 4: ...rk 8 3 8 5 1 Changing the fail safe action reversing the direction of action 8 3 8 5 2 Changing the bench range 8 3 8 6 Ordering spare parts and operating supplies 8 4 9 Decommissioning 9 1 10 Removal...

Страница 5: ...use the de vice for its intended purpose or for damage caused by external forces or any other external factors Refer to the technical data and nameplate for limits and fields of application as well as...

Страница 6: ...ing personnel must prevent hazards that could be caused in the actuator by the signal pressure stored spring energy or moving parts by taking appropriate precautions Plant operators and operating pers...

Страница 7: ...system observe the requirements specified in section 6 4 of EN 60079 14 VDE 0165 1 Referenced documentation The following documents apply in addition to these mounting and operating instructions Moun...

Страница 8: ...t at eye level in the work position 1 Use suitable silencers and vent plugs Wear eye and hearing protection when working near the actuator Risk of personal injury through incorrect operation use or in...

Страница 9: ...s Certain tools are required to work on the actuator Only use tools approved by SAMSON Risk of actuator damage due to the use of unsuitable lubricants The lubricants to be used depend on the actuator...

Страница 10: ...1 6 EB 8321 EN...

Страница 11: ...h and year The nameplate is stuck on the housing Nameplate Fig 2 2 Location on the actuator 2 6 1 3 4 5 VETEC Ventiltechnik GmbH Made in Germany Auftragsnr Pos Order No Pos Sicherheitsstellung wird vo...

Страница 12: ...2 2 EB 8321 EN...

Страница 13: ...ction of rotation or the fail safe position of the entire valve assembly is to be changed In this case remove the valve from the actuator housing and mount it on the opposite flange see the Servicing...

Страница 14: ...hragm case 2 1 Actuator stem 2 2 Lever system 2 3 Actuator shaft 5 Housing 8 9 10 Springs 8 Spring number 1 9 Spring number 2 10 Spring number 3 11 Signal pressure connection 15 Centering plate 16 Int...

Страница 15: ...on Actuator area Material number of mounting kit 160 cm 1400 5890 320 cm 1400 5891 Vent plugs Vent plugs are screwed into the exhaust air ports of pneumatic and electropneumatic de vices They ensure t...

Страница 16: ...ster Diaphragm plate Sheet steel zinc plated chromate coating Springs 55 Si Cr 6 Actuator stem St 37 zinc plated chromate coating Actuator shaft EN JS1049 zinc plated chromate coating Table 3 3 Dimens...

Страница 17: ...EB 8321 EN 3 5 Design and principle of operation Dimen sional drawings G B C H1 H H2 4 D F E a b Stop bolts to limit opening angle Flange 2 Flange 1...

Страница 18: ...3 6 EB 8321 EN...

Страница 19: ...ocuments and the Tech nical data section 4 2 Removing the packaging from the actuator Observe the following sequence Do not open or remove the packaging until immediately before mounting the actuator...

Страница 20: ...port it Observe the transport instructions Transport instructions Protect the actuator against external in fluences e g impact Do not damage the corrosion protection paint surface coatings Repair any...

Страница 21: ...Secure the actuator in the stored position against slipping or tipping over Do not damage the corrosion protection paint surface coatings Repair any damage immediately Protect the actuator against mo...

Страница 22: ...4 4 EB 8321 EN...

Страница 23: ...SAMSON control valves are either delivered with the actuator already mounted on the valve or the valve and actuator are delivered separately When delivered separately the valve and actuator must be as...

Страница 24: ...see Accessories in the Design and princi ple of operation section 5 2 3 Adjusting the stop bolts The stop bolts 42 allow the opening angle of the rotary actuator to be limited depend ing on the valve...

Страница 25: ...re the butterfly valve is completely closed 4 Apply a signal pressure to the signal pressure connection 11 which corre sponds to the lower bench range value Turn the other stop bolt 42 2 until the but...

Страница 26: ...5 4 EB 8321 EN...

Страница 27: ...diately renew any nameplates or labels with incorrect or outdated infor mation Add any new values to the nameplate If necessary contact SAMSON to obtain a new nameplate 6 1 Throttling service The Type...

Страница 28: ...6 2 EB 8321 EN...

Страница 29: ...and principle of operation section Diaphragm in the actuator defective See Replacing the diaphragm in the Servicing section Actuator shaft does not stroke through its complete opening angle Handwheel...

Страница 30: ...7 2 EB 8321 EN...

Страница 31: ...vented The actuator is operated with air As a result air is vented during operation Wear eye and hearing protection when working near the actuator Risk of personal injury through incorrect operation...

Страница 32: ...reparation for servicing or conversion work 1 Lay out the necessary material and tools to have them ready for the intended work 2 Put the actuator out of operation see the Decommissioning section 3 Re...

Страница 33: ...emoving or adding spring 8 9 or 10 in the housing see Table 8 4 1 Unthread and remove the nuts 50 and bolts 50 including the washers on the diaphragm case 1 2 Remove the diaphragm case 1 and take out...

Страница 34: ...t your nearest SAMSON subsidiary or SAMSON s After sales Service for infor mation on spare parts lubricants and tools Spare parts See Annex for details on spare parts Lubricant See document u AB 0100...

Страница 35: ...n ergy Risk of personal injury due to preloaded springs Actuators with preloaded springs are under tension Only open the actuator following the in structions in this document See Reliev ing the spring...

Страница 36: ...9 2 EB 8321 EN...

Страница 37: ...or is operated with air As a result air is vented during operation Wear eye and hearing protection when working near the actuator Before removing the valve make sure the fol lowing conditions are met...

Страница 38: ...10 2 EB 8321 EN...

Страница 39: ...pport After sales Service 2 Send an e mail u retouren samsongroup com to regis ter the return shipment including the fol lowing information Type Article no Configuration ID Original order Completed De...

Страница 40: ...11 2 EB 8321 EN...

Страница 41: ...EB 8321 EN 12 1 Disposal 12 Disposal Observe local national and internation al refuse regulations Do not dispose of components lubricants and hazardous substances together with your household waste...

Страница 42: ...12 2 EB 8321 EN...

Страница 43: ...the flange A2 70 A4 70 1 7709 A193 B8M 50 to 60 Nm 13 2 Spare parts 1 Diaphragm case 2 Slide rod assembly 5 Housing 8 Spring 9 Spring 10 Spring 14 Shaft 16 Washer 17 Flange 18 Pin 19 Diaphragm plate...

Страница 44: ...13 2 EB 8321 EN Annex 44 24 46 62 6 60 56 18 14 17 28 20 16 47 19 2 10 9 8 5 35 58 53 52 42 25 1 40 54 50 22 27...

Страница 45: ...ries The addresses of SAMSON AG its subsid iaries representatives and service facilities worldwide can be found on our website www samsongroup com or in all SAMSON product catalogs Required specificat...

Страница 46: ...13 4 EB 8321 EN...

Страница 47: ......

Страница 48: ...2021 06 16 English SAMSON AKTIENGESELLSCHAFT Weism llerstra e 3 60314 Frankfurt am Main Germany Phone 49 69 4009 0 Fax 49 69 4009 1507 samson samsongroup com www samsongroup com EB 8321 EN...

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