SAMES KREMLIN Inocart VT Скачать руководство пользователя страница 3

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Index revision :

Inocart VT, Inocart H

1. Health and safety instructions - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5

1.1. Configuration of the certified equipment . . . . . . . . . . . . . . 5

1.2. Marking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.3. Simplified analysis of potential ignition sources according to

EN 80079-36 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

1.4. Precautions for Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

1.5. Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

1.6. Important recommendations . . . . . . . . . . . . . . . . . . . . . . . 11

1.6.1. Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

1.6.2. O-ring seals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

1.6.3. Ambient temperature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

1.6.4. Sound level. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

1.7. Guarantee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

2. Introduction - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 13

2.1. General overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3. Characteristics - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 15

3.1. General characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

3.2. Air compressed quality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

4. Operation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 16

4.1. With vibrating table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

4.2. With fluidized tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

5. Specific tool - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 16
6. Installation- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 17

6.1. Vibrating table version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

6.1.1. Inocart VT dual version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

6.2. Hopper version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

6.2.1. Inocart H, dual version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

7. Use of "Inocart VT or H" equipment - - - - - - - - - - - - - - - - - - - - - - - 21

7.1. Powder application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

8. Maintenance - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 22

8.1. Maintenance summary table . . . . . . . . . . . . . . . . . . . . . . . 22

8.2. Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

8.2.1. Procedure A: Cleaning the cart . . . . . . . . . . . . . . . . . . . . . . . 23

8.2.2. Procedure B: Powder pump / plunger tube cleaning . . . . . 24

8.3. Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

8.3.1. Procedure C1: Replacement of filter . . . . . . . . . . . . . . . . . . . 26

8.3.2. Procedure C2: Replacement of vibrator . . . . . . . . . . . . . . . . 27

8.3.3. Procedure C3: Replacement of elastic pads of the

vibrating table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

8.3.4. Procedure C4: Fast Clean replacement . . . . . . . . . . . . . . . . 30

8.3.5. Procedure C5: Replacement of the equipped porous

washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Содержание Inocart VT

Страница 1: ...Index revision A 1 7159 User manual SAMES KREMLIN SAS 13 Chemin de Malacher 38240 MEYLAN FRANCE Tel 33 0 4 76 41 60 60 www sames kremlin com Inocart VT Inocart H...

Страница 2: ...ing courses in the operation and maintenance of your equipment A catalogue is available on request Choose from a wide range of courses to acquire the skills or knowledge that is required to match your...

Страница 3: ...ion 16 4 1 With vibrating table 16 4 2 With fluidized tank 16 5 Specific tool 16 6 Installation 17 6 1 Vibrating table version 17 6 1 1 Inocart VT dual version 18 6 2 Hopper version 19 6 2 1 Inocart H...

Страница 4: ...ersion 38 9 3 Equipment Inocart H Europe version 40 9 3 1 Inocart H cart Europe and US versions 41 9 3 2 Equipped Inotank hopper 42 9 4 Equipment Inocart H US version 43 9 5 Equipment Inocart VT 2 44...

Страница 5: ...ions Inocart VT 6m Europe version P N 910029950 Inogun M 6m P N 910030034 CS 130 powder pump P N 910013775 Vibrator P N 910030011 Inocart VT 12m Europe version P N 910029950 12 Inogun M 12m P N 910030...

Страница 6: ...12 Tank P N 910030902 Plunger tube P N 910030912 CS 130 powder pump P N 910013775 Inocart H 6m US version P N 910030906 Inogun M 6m P N 910030034 Tank P N 910030902 Plunger tube P N 910030912 CS 130...

Страница 7: ...does not enter the projection area High voltage can cause the pacemaker to malfunction WARNING This equipment is intended for spraying powder paint only WARNING Safety may be jeopardized if this equip...

Страница 8: ...ted by SAMES KREMLIN are used WARNING To guarantee an optimal assembly spare parts must be stored in a temperature close to their temperature of use Should the opposite occur a sufficient waiting time...

Страница 9: ...ted powder dispensing tank placed in or near the work area and the ground terminal of the electro pneumatic control module must be electrically connected to the grounding system for protecting the pow...

Страница 10: ...17 If a fluidized tank is used it is imperative to evacuate the fumes into an area where the powder laden air is filtered usually the powder booth 18 If the vibrating table is used the plastic bag con...

Страница 11: ...sed between 0 C and 40 C The storage temperature must never exceed 60 C 1 6 4 Sound level The sound pressure level generated by Inocart VT is equal to 80 2 dBA and 78 1 dBA for the Inocart H under the...

Страница 12: ...SAMES KREMLIN con trol system modified by a third party without written permission from an authorized SAMES KREMLIN technical agent accidents such as collision with external objects or similar events...

Страница 13: ...he right height on either side of the cart Equipped with several air quick couplers its use and maintenance are optimized compared to previous generations Available in two versions Inocart VT Equipped...

Страница 14: ...T equipment 1 Inobox VT control module 2 CS 130 powder pump 3 Arm 4 Plunger tube 5 Vibrating table 6 Inogun M spray gun Inocart H equipment 1 Inobox H control module 2 CS 130 powder pump 3 Tank 4 Inog...

Страница 15: ...lfunctions Dimensions of the Inocart VT H x W x D 1230 x 490 x 630 mm Dimensions of the Inocart H H x W x D 1230 x 490 x 670 mm Approximate weight without powder vibrating table version 42 kg Approxim...

Страница 16: ...a powder transport hose 4 2 With fluidized tank The powder contained in the tank with a maximum capacity of 50 l of powder is fluidized by means of an ascending air current evenly distributed through...

Страница 17: ...es to the powder pump blue to blue red to red Connect the fluidizing hose to the tube Step 3 Connect the 5 m earthing cable to an electrically earthed part of the applica tion booth Step 4 Connect the...

Страница 18: ...m to the Inobox Step 5 Install the support of the 2 tubes on the support arm Step 6 Install the 2 tubes equipped with the 2 CS130 pumps connect the 2 tubes to the second powder pump blue to blue red...

Страница 19: ...pow dering booth Step 4 Connect the Inobox power supply Step 5 Connect the powder supply hose from the gun to the CS 130 pump and connect the electrode blowing hose on the Inobox controll module side...

Страница 20: ...connection at the bottom of the hopper to connect the 2 fluidizing hoses The fluidization can be controlled by one or the other Inobox Step 6 Remove the cap of the hopper and insert the 2nd plunger tu...

Страница 21: ...lly and pneumatically power the equipment Step 3 Position the open powder box on the vibrating table or put powder in the hopper Step 4 Switch on the Inobox control module see RT Nr 7145 ON button on...

Страница 22: ...of the Inocart carriage caused by the passage of the powder depends on the nature of the powder and the operating conditions Therefore the periodicity of maintenance indicated in the procedures below...

Страница 23: ...see 1 5 page 7 WARNING All cleaning operations should only be carried out using compressed air at a maxi mum pressure of 2 5 bar a cloth or possibly a brush Never use water or solvents to clean the e...

Страница 24: ...leaving it in the support arm and hold it with the hook Swivel the sup port arm to the outside of the cart on the Fast Clean side Step 2 Remove the powder box making sure to close the plastic over th...

Страница 25: ...and place it on its holder Cleaning cycles continue to run to rinse the pump and tubing Step 7 Blow the outside of the tube into the booth Step 8 Put the CS 130 pump back on the fluidizing tube put t...

Страница 26: ...from the cart Step 2 Disconnect the air supplies Step 3 Unscrew the brass plug and remove the filter assembly Step 4 To reassemble proceed in reverse order Replace the complete filter assembly Attach...

Страница 27: ...vibrator cable on the Inobox side Step 2 Remove the vibrating table see 8 3 3 page 29 Step 3 Remove the vibrator wall by uns crewing the 4 screws washers Step 4 Disconnect the ground wire from the vib...

Страница 28: ...h then tighten to a torque of 10 N m Step 9 Attach the ground cable lug by tightening the screw to a torque of 7 N m Step 10 Replace the vibrator panel Step 11 Replace the vibrating table by checking...

Страница 29: ...rew the 6 screws holding the vibrating table and remove it Step 2 Using a 10 socket wrench remove the 4 elastic pads and replace them Step 3 For reassembly proceed in the reverse order having first ap...

Страница 30: ...e C4 Fast Clean replacement Step 1 Disconnect the hose from the Fast Clean Step 2 Unscrew the 2 screws securing the Fast Clean and remove it Step 3 Insert the new Fast Clean tighten the 2 screws and t...

Страница 31: ...style remove the black nose from the outer tube Tube laid flat on a work surface passing through the inside of the tube hit the nose with the rod Repeat if necessary Reassemble the equipped porous wa...

Страница 32: ...he washer until the outer tube starts to center on the nose Step 9 Once the nose is centered in the tube by tapping vertically with the mallet at the top of the tube on the aluminum body push the nose...

Страница 33: ...029950 Inocart VT equipped Vibrating table 6m 1 1 3 910029950 12 Inocart VT equipped Vibrating table 12m 1 1 3 Inocart VT Cart see 9 1 1 page 34 1 910030041 Inobox EU power cable length 2 5 m 1 1 3 13...

Страница 34: ...Index revision A 34 7159 9 1 1 Inocart VT Cart Europe version 1 2 4 10 3 9 11 5 7 8 12 12 6...

Страница 35: ...r filter 1 1 1 8 910030011 Europe Inocart Vibrator 1 1 2 9 200000441 Rear wheel 2 1 3 250000136 Black M 8 16 curved screw 2 1 3 X2BDTU008 Steel zinc plated Washer 8 2 1 3 10 910031365 Equipped Fast Cl...

Страница 36: ...ve maintenance Level 2 Corrective maintenance Level 3 Exceptional maintenance Item Part Number Description Qty Unit of sale Maintenance level for spare parts 910025252 Equipped Plunger tube 1 1 3 1 91...

Страница 37: ...are parts 910030904 Inocart VT equipped Vibrating table 6m 1 1 3 910030904 12 Inocart VT equipped Vibrating table 12m 1 1 3 Inocart VT Cart see 9 1 1 page 34 1 910030398 Inobox US power cable length 2...

Страница 38: ...Index revision A 38 7159 9 2 1 Inocart VT Cart US version 1 2 4 10 3 9 11 5 7 8 12 12 6...

Страница 39: ...ir filter 1 1 1 8 910030896 US Inocart Vibrator 1 1 2 9 200000441 Rear wheel 2 1 3 250000136 Black M 8 16 curved screw 2 1 3 X2BDTU008 Steel zinc plated Washer 8 2 1 3 10 910031365 Equipped Fast Clean...

Страница 40: ...ped hopper 6m 1 1 3 910030365 12 Inocart H equipped hopper 12m 1 1 3 Inocart H Cart see 9 3 1 page 41 1 910030902 Equipped Inotank hopper see 9 3 2 page 42 1 1 3 910030041 Inobox EU power cable length...

Страница 41: ...nit of sale Maintenance level for spare parts Inocart H cart 1 1 910029884 Inobox H control module see RT Nr 7145 1 1 3 2 910030921 Wiring set 1 1 2 3 910030034 Inogun M spray gun see RT Nr 7132 1 1 3...

Страница 42: ...3 Exceptional maintenance Item Part Number Description Qty Unit of sale Mainte nance level for spare parts Equipped Inotank hopper 1 1 910013775 CS 130 powder pump see RT Nr 6426 1 1 3 2 J2CTCN052 O r...

Страница 43: ...Inocart H equipped hopper 6m 1 1 3 910030906 12 Inocart H equipped hopper 12m 1 1 3 Inocart H Cart see 9 3 1 page 41 1 910030902 Equipped Inotank hopper see 9 3 2 page 42 1 1 3 910030398 Inobox US po...

Страница 44: ...5 1 910030041 Inobox EU power cable length 2 5 m 2 1 3 130001649 POE green hose 11 12 m 2 130001649 6 POE green hose 11 length 6 m 1 1 2 130000625 Black Polyurethane hose D 06x1 18 1 2 910030910 Wall...

Страница 45: ...1 1 7 910027878 Equipped 5 micron air filter 1 1 1 8 910030011 EU Inocart Vibrator 1 1 2 9 200000441 Rear wheel 2 1 3 250000136 Black M 8 16 curved screw 2 1 3 X2BDTU008 Steel zinc plated Washer 8 2 1...

Страница 46: ...7 910027878 Equipped 5 micron air filter 1 1 1 8 910030896 US Inocart Vibrator 1 1 2 9 200000441 Rear wheel 2 1 3 250000136 Black M 8 16 curved screw 2 1 3 X2BDTU008 Steel zinc plated Washer 8 2 1 3 1...

Страница 47: ...6 m 1 1 2 130000625 6 Black Polyurethane hose D 06x1 lg 6m 1 1 2 130000625 Black Polyurethane hose D 06x1 12 m 2 910031357 Wiring set for dual hopper version 1 1 3 910030910 Wall support kit 1 1 3 Pa...

Страница 48: ...art Number Description Qty Unit of sale Mainte nance level for spare parts Inocart H cart 1 1 910029884 Inobox H control module see RT Nr 7145 1 1 3 2 910030921 Wiring set 1 1 2 3 910030034 Inogun M s...

Страница 49: ...Index revision A 49 7159 10 Revision index History Rev Date Description Modification locating A 09 2020 First Issue...

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