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ENGLISH

  

 

 

17

 

 

10

 

FAULTS,

 

CAUSES

 

AND

 

REMEDIES

 

 

Fault

 

Cause

Remedy

The

 

pump

 

is

 

not

 

producing

 

the

 

rated

 

flow

 

or

 

head

 

‐ 

Discharge

 

pressure

 

is

 

too

 

high

Check

 

cleanliness

 

of

 

equipments

 

fitted

 

on

 

discharge

 

line

 

Check

 

pump

 

working

 

point

 

‐ 

Pump

 

or

 

piping

 

is

 

not

 

completely

 

vented

 

or

 

filled Vent

 

pump

 

casing

Fill

 

completely

 

suction

 

pipe

 

with

 

liquid

 

‐ 

No

 

water

 

inlet

 

or

 

water

 

inlet

 

flow

 

is

 

to

 

low

Check

 

that

 

both

 

suction

 

and

 

discharge

 

isolating

 

valves

 

are

 

open

 

Clean

 

filters

 

‐ 

Laminating

 

rings

 

are

 

worn

Replace

 

laminating

 

rings

Check

 

wear

 

on

 

impeller

 

‐ 

Wrong

 

direction

 

of

 

rotation

Change

 

two

 

phases

 

in

 

motor

 

junction

 

box

 

‐ 

Leakage

 

on

 

pump

 

casing

 

gaskets

 

or

 

on

 

shaft

 

sealing

 

Check

 

the

 

tightening

 

of

 

the

 

casing

 

cover

 

fastening

 

nuts

Replace

 

casing

 

seal

 

Replace

 

mechanical

 

seal

 

Pump

 

does

 

not

 

prime

 

continuously

 

‐ 

Inlet

 

pressure

 

too

 

low

 

Check

 

that

 

static

 

pressure

 

is

 

sufficient

 

regarding

 

pumping

 

temperature

 

‐ 

Loose

 

or

 

jammed

 

part

 

in

 

the

 

pump

Remove

 

the

 

back

 

pull

 

out

 

assembly

 

and

 

clean

 

the

 

inside

 

of

 

pump

 

Pump

 

leaks

 

‐ 

Casing

 

seal

 

leaks

 

Check

 

the

 

tightening

 

of

 

the

 

casing

 

cover

 

fastening

 

nuts

Check

 

the

 

state

 

of

 

the

 

casing

 

seal

 

‐ 

Mechanical

 

seal

 

leaks

 

Check

 

the

 

state

 

of

 

the

 

mechanical

 

seal

 

faces

 

and

 

O’Ring

 

Check

 

proper

 

venting

 

of

 

mechanical

 

seal

 

housing

 

Check

 

that

 

auxiliary

 

equipments

 

work

 

properly

 

Proceed

 

with

 

replacement

 

of

 

the

 

mechanical

 

seal

 

if

 

required

 

Temperature

 

of

 

bearing

 

bracket

 

increases

 

‐ 

Oil

 

level

 

is

 

too

 

low

 

in

 

bearing

 

bracket

Add

 

oil

 

in

 

bearing

 

bracket

Check

 

for

 

a

 

leakage

 

‐ 

Coupling

 

not

 

properly

 

aligned

Check

 

for

 

a

 

proper

 

coupling

 

alignment

 

Pump

 

runs

 

noisily

 

‐ 

Pump

 

or

 

motor

 

ball

 

bearing

 

is

 

worn

Identify

 

and

 

replace

 

worn

 

ball

 

bearing

 

‐ 

Suction

 

pressure

 

is

 

too

 

low

Vent

 

pump

 

casing

 

and

 

suction

 

line

 

Check

 

static

 

pressure

 

in

 

the

 

loop

 

‐ 

NPSH

 

available

 

is

 

too

 

low

Check

 

that

 

isolating

 

valve

 

on

 

suction

 

line

 

is

 

opened

Clean

 

the

 

filter

 

Check

 

that

 

available

 

NPSH

 

of

 

the

 

process

 

is

 

higher

 

than

 

the

 

pump

 

required

 

NPSH

 

‐ 

Pump

 

is

 

not

 

properly

 

leveled

 

or

 

base

 

plate

 

is

 

distorted.

 

Excessive

 

forces

 

applied

 

on

 

flanges

 

Check

 

pump

 

installation

 

and

 

coupling

 

alignment

 

‐ 

Foreign

 

material

 

in

 

the

 

pump

Remove

 

back

 

pull

 

out

 

assembly

 

and

 

clean

 

the

 

inside

 

of

 

pump

 

casing

 

Motor

 

protection

 

switches

 

off

 

‐ 

Current

 

leakage

 

Check

 

earthing

 

of

 

motor

Find

 

out

 

the

 

origin

 

of

 

current

 

leakage

 

:

 

damaged

 

cables,

 

fluid

 

leakage

 

on

 

electrical

 

components,

 

 

‐ 

Protection

 

fuses

 

not

 

calibrated

 

properly

Check

 

motor

 

current

 

and

 

select

 

motor

 

protection

 

accordingly

 

‐ 

Pump

 

runs

 

right

 

of

 

curve

 

or

 

out

 

of

 

application

 

limits

 

Measure

 

pump

 

duty

 

point

 

and

 

check

 

pump

 

runs

 

in

 

authorized

 

application

 

limits

 

‐ 

Foreign

 

matter

 

remains

 

inside

 

the

 

pump

 

casing

Remove

 

back

 

pull

 

out

 

assembly

 

and

 

clean

 

the

 

inside

 

of

 

pump

 

casing

 

 

 

Содержание NOEH

Страница 1: ...NOEH INSTALLATION ET MISE EN SERVICE INSTALLATION AND OPERATING INSTRUCTIONS N M S n 4095567 Ed 3 10 13 FRAN AIS ENGLISH...

Страница 2: ......

Страница 3: ...NOEH INSTALLATION ET MISE EN SERVICE FRAN AIS N M S n 4095567 Ed 3 10 13...

Страница 4: ...2...

Страница 5: ...2 Temp ratures du fluide 6 2 9 3 Risque d accumulation de m langes explosifs 7 2 9 4 Risque de fuites 7 2 9 5 Groupe complet 7 2 9 6 Groupe livr sans moteur sans instrumentation 7 2 9 7 Protecteur d...

Страница 6: ...la mise en route 14 8 2 Remplissage d gazage 15 8 3 D marrage 15 8 4 Contr les effectuer apr s d marrage 15 8 5 Mise hors service 15 9 Maintenance 15 9 1 G n ralit s 15 9 2 Programme d entretien ET in...

Страница 7: ...en et de r paration prescrit Dommages corporels d origine lectrique m canique chimique thermique etc Dommages mat riels Perte de la protection anti d flagrante Risque de pollution de l environnement 2...

Страница 8: ...en vigueur pour pouvoir certifier son quipement CE La certification du groupe motopompe dans lequel la pompe sera int gr e sera de la responsabilit de l int grateur Il veillera respecter l ensemble de...

Страница 9: ...T Lorsque la pompe est utilis e en atmosph re explosible l utilisateur doit v rifier r guli rement les param tres suivants et respecter un plan de maintenance La surveillance portera particuli rement...

Страница 10: ...rocess du palier de la pompe permet le montage de garnitures sp cifiques pour des temp ratures de 140 et 180 C On trouve ces pompes dans les process utilisant des boucles de circulation d eau surchauf...

Страница 11: ...ent v temp rature diff rentielle 5 2 2 4 VITESSE MAXIMUM ET NOMBRE DE DEMARRAGES AUTORISES PAR HEURE Vitesse maximum autoris e Le tableau ci dessous rappelle les vitesses maximum autoris es pour chaqu...

Страница 12: ...forces et moments Correction due la temp rature pour temp rature 110 C C Etm E20b Avec E20b module d lasticit du mat riau de base 20 C et Etm la temp rature choisie Montage sur socle en fonte Refoule...

Страница 13: ...En modifiant les caract ristiques du r seau une vanne de r glage est install e au refoulement de la pompe Elle permet d augmenter ou de diminuer la perte de charge du r seau et donc de d placer le po...

Страница 14: ...e juste apr s arr t de la machine Avant d intervenir sur les parties mobiles du groupe motopompe l alimentation lectrique du moteur a t coup e et condamn e Le groupe moto pompe a t lign en usine Si u...

Страница 15: ...a pression dans le quench ne devra pas exc der 0 35 bar Refroidissement garniture m canique Pour une utilisation au del de 140 C les pompes sont quip es d une garniture m canique n cessitant un refroi...

Страница 16: ...Dans le cas de valeurs sup rieures un filtre appropri doit tre install contacter le fabricant du convertisseur pour la d finition et s lection de ce filtre ou contacter le fabricant du moteur pour con...

Страница 17: ...uides chauds l alignement d finitif de la pompe et du moteur ne pourra tre r alis qu une fois la temp rature de la pompe stabilis e Voir chapitre 7 1 4 LIGNAGE POMPE MOTEUR Relever les temp ratures de...

Страница 18: ...n matique 50 C en mm 61 2 74 8 41 8 50 8 19 8 24 2 Huile corresp SAE 20 et 20W SAE 10W Tailles de paliers et capacit s d huile Taille du palier Huile litre 45 0 8 55 1 5 65 2 0 75 2 3 9 2 1 1 FR QUENC...

Страница 19: ...garniture m canique 43 30 sur sa chemise et placer la clavette 94 01 sur l arbre 21 10 Prendre toutes les pr cautions n cessaires lors du montage de la garniture sur la chemise afin de ne pas endommag...

Страница 20: ...le bon fonctionnement des circuits auxiliaires Si besoin changer la garniture Hausse de temp rature du palier Niveau d huile insuffisant dans le palier Refaire le niveau d huile dans le palier Recher...

Страница 21: ...fois d mont e la pompe peut encore contenir une part de fluide pomp S assurer que les substances dangereuses pour l homme sont limin es Respecter les consignes de s curit pr sentes dans les fiches s c...

Страница 22: ...FRAN AIS 20 12 1 1 PLAN EN COUPE HYDRAULIQUE SIMPLE VOLUTE HYDRAULIQUE DOUBLE VOLUTE 12 1 2 NOMENCLATURE...

Страница 23: ...ompe Num ro ou d signation de s la pi ce s souhait es Le num ro de s rie et la d signation de la pompe sont grav s sur la plaque signal tique de la pompe 12 3 PIECES DE RECHANGE DE PREMIERE URGENCE Si...

Страница 24: ...FRAN AIS 22 13 DECLARATION CE...

Страница 25: ......

Страница 26: ...NOEH INSTALLATION AND OPERATING INSTRUCTIONS ENGLISH N M S n 4095567 Ed 3 10 13...

Страница 27: ...2...

Страница 28: ...ructions for ATEX 6 2 9 2 Fluid Temperature 6 2 9 3 build up of explosive mixture 7 2 9 4 Preventing leakage 7 2 9 5 Complete unit 7 2 9 6 Pump unit delivered without motor without sensors 7 2 9 7 Cou...

Страница 29: ...hecks 14 8 5 Shutdown 14 9 Maintenance 14 9 1 General information 14 9 2 Maintenance and periodic inspections schedule 15 9 2 1 Lubrication 15 9 2 1 1 Oil change intervals 15 9 3 Dismantling and re as...

Страница 30: ...STRUCTIONS 2 4 1 SAFETY INSTRUCTIONS FOR THE OPERATOR OPERATION ON THE PUMP SET Make sure that electric power is switched off before maintenance operations starts Electrical protection should not be r...

Страница 31: ...structions to Avoid excessive surface temperature Avoid build up of explosive mixture Avoid sparks creation Prevent leakages Ensure proper maintenance to avoid hazard The following instructions for th...

Страница 32: ...readed hole or the earthing plate located on the base plate should be used to make proper earthing 3 TRANSPORT AND STORAGE 3 1 SAFETY MEASURES Never rest below a suspended load Keep a safe distance wh...

Страница 33: ...nd O Ring made of EPDM for pumps assembled with bearing bracket size 75 Shaft seal single mechanical seal type H7N Sic Carbon EPDM with flushing and quench according to API plan 11 61 or single mechan...

Страница 34: ...pump shaft turns freely after the test and before final pump start To check direction of rotation start motor briefly and check direction of rotation just before rotation stops If direction of rotati...

Страница 35: ...er department to get it ATEX pumps may be delivered with specific instrumentation Refer to pump technical datasheet or to acknowledgment of order to know exhaustive scope of supply 6 DESCRIPTION AND W...

Страница 36: ...e baseframe and reduces vibrations transmission to civil work Foundation work surface preparation and leveling of baseframe will be performed in the state of the art and should be done before grouting...

Страница 37: ...e pump Discharge pipe Nominal diameter of discharge pipe should be chosen to ensure a max flow speed of 3m s Filter If required a filter can be installed before the pump intake To ensure proper workin...

Страница 38: ...U 3 7 3 4 Y STARTER Grounding of the complete pumpset will be performed with special care Earthing will avoid any electrostatic accumulation in components of the pumpset Each part of the pumpset shoul...

Страница 39: ...e current consumption on each phase of the motor Check calibration of motor protections Check temperature of ball bearings on bearing housing surface Check flexible coupling alignment after several pu...

Страница 40: ...type SAE 20 et 20W SAE 10W Bearing bracket size oil quantity Bearing bracket size Oil liters 45 0 8 55 1 5 65 2 0 75 2 3 9 2 1 1 Oil change intervals The bearing bracket is delivered without the firs...

Страница 41: ...and install mechanical seal rotating part 43 30 onto shaft sleeve Press the key 94 01 in the shaft 21 10 Make sure that seals and friction faces are not damaged during assembly scrubs on the sleeve di...

Страница 42: ...sing Check that auxiliary equipments work properly Proceed with replacement of the mechanical seal if required Temperature of bearing bracket increases Oil level is too low in bearing bracket Add oil...

Страница 43: ...at may be used in auxiliary sealing systems Even when dismantled from the process line the pump may contain a part of pumped fluid Make sure that dangerous liquids have been eliminated Security requir...

Страница 44: ...ENGLISH 19 12 1 1 SECTIONAL DRAWING SINGLE VOLUTE CASING DOUBLE VOLUTE CASING...

Страница 45: ...son Hotline In case of inquiry please indicate Serial number Complete pump description Item or description of the requested spare part s The serial number of the pump is engraved on the pump nameplate...

Страница 46: ...ENGLISH 21 13 EC DECLARATION OF CONFORMITY...

Страница 47: ......

Страница 48: ...Service consommateur 0 820 0000 44 0 12 TTC MIN service conso salmson fr www salmson com SI GE SOCIAL Espace Lumi re B timent 6 53 boulevard de la R publique 78403 Chatou Cedex FRANCE...

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