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Operation Manual

And Safety Information

Volu-Matic 200

Parts – Service – Accessories

863.294.3206 / 800.237.7841

www.certainteedmachineworks.com

PLEASE READ THIS MANUAL BEFORE PLACING YOUR NEW

VOLU-MATIC 200 INSULATION BLOWING MACHINE INTO SERVICE

Содержание CertainTeed Volu-Matic 200

Страница 1: ...Safety Information Volu Matic 200 Parts Service Accessories 863 294 3206 800 237 7841 www certainteedmachineworks com PLEASE READ THIS MANUAL BEFORE PLACING YOUR NEW VOLU MATIC 200 INSULATION BLOWING...

Страница 2: ...commended hose size type and length must be used to achieve maximum results CertainTeed Machine Works cannot guarantee performance of the Volu Matic 200 machine if hoses are undersized worn damaged or...

Страница 3: ...3 SPECIFICATIONS 4 ACCESSORY AND INSTALLATION KITS 5 INTRODUCTION 6 SAFETY 8 OPERATION 12 PREVENTIVE MAINTENANCE 22 TROUBLESHOOTING 28 PARTS DRAWINGS 32 WARRANTY 53 Table of Contents...

Страница 4: ...18 airlock feeder air volume control system electro magnetic clutches four speed transmission HEIGHT 69 LOAD HEIGHT 59 LENGTH 72 WIDTH 48 25 WEIGHT 1300 lbs ELECTRICAL 12V DC BLOWER VOLUME 270 cfm 2 p...

Страница 5: ...Foot Long Remote Control Cord P N 210893 1 EA Operation Manual 1 EA Stator Bar Cover Plate P N 210031 1 EA INSTALLATION KIT 211950 Marine Exhaust Hose 4 X 24 P N 210945 1 EA PTO Drive Belt Idler Supp...

Страница 6: ...6 Introduction HOPPER AREA EMERGENCY STOP BUTTONS FRONT PANEL BLOWING HOSE CONNECTION SAFETY GUARD...

Страница 7: ...isms that condition and feed the insulating material into that air stream The machine can be set at different speed settings with the transmission to match the applicators ability and or material char...

Страница 8: ...g displayed in a prominent place Do not remove modify or deface the warning label WARNING if any foreign object should enter the machine push an emergency stop button in off turn off the master switch...

Страница 9: ...t remove modify or deface the warning labels The purpose of this sign is to make the operator aware that they may lose balance and fall This warning sign is displayed on the truck after installation o...

Страница 10: ...tating If this guard is opened a safety switch 2 is mounted to the guard which will stop chain driven mechanisms plus the blower and the engine for those models If the mechanisms do not shut off or st...

Страница 11: ...switch interlock should become damaged replace it keep your machine safe During machine operation always turn off the rocker type master switch 6 light indicates switch is on and unplug the remote co...

Страница 12: ...12 Operation...

Страница 13: ...ection for proper levels and type of oil used in each component 4 Check material conditioning slide and air bleed valve position Check the recommended start settings chart for proper position 5 Make s...

Страница 14: ...at the correct design speed Over speeding the machine can and will damage shafts bearings and clutches driven by the gearbox as well as the gearbox itself This is especially true if the truck is moved...

Страница 15: ...ures Spraying side walls will result in higher pressure based on water in the air stream GENERAL INSTRUCTIONS 1 Set the industrial engine speed or truck speed for machine operation Reduce machine spee...

Страница 16: ...in the table THIS NOT THIS The Volu Matic 200 machine will not perform to specifications when held back by undersized and restrictive hoses couplings reducers and or nozzles that are used for sidewall...

Страница 17: ...osition See Fig down below If the air flow and pressure deliver the desired results with the valve closed then do nothing to the valve As you begin to open the valve air is bled off from the exit of t...

Страница 18: ...necessary to pull the gears through by hand using the pulley 19 so that gears mesh allowing you to change them This should never be attempted or gears shifted while the machine is operating WARNING N...

Страница 19: ...ncy stop buttons pushed in remote control cords unplugged and the PTO disengaged or engine shut down Failure to do so will result in serious injuries by the rotating components in the hopper or on the...

Страница 20: ...the machine mechanisms or the wrong hose is used rolling the fibers into tight little balls Coverage will also decrease if feed rates are too high allowing material to pass through the machine before...

Страница 21: ...the latching relay contacts to the closed position allowing power to flow to the remote control receptacle 7 When the remote cord switch 9 is moved toward the cord power flows to the blower relay s in...

Страница 22: ...22 Preventive Maintenance...

Страница 23: ...as required during operation Keep these screens clean 2 Visually inspect and remove any foreign objects that may have entered the machine such as pieces of bag rags razor knife etc 3 Make sure safety...

Страница 24: ...cessively worn or damaged feeder barrel end plate and bearing seals for optimum performance from your Volu Matic 200 machine Excessively worn parts are considered to be when 25 of metal thickness has...

Страница 25: ...against end plates evenly Adjust as required by rotating rotor and tap with dead blow hammer Tighten set screws in bearing collars when rotor is centered in the feeder barrel Install drive components...

Страница 26: ...The electro magnetic clutch has no scheduled wear replacement parts and can only be replaced whenever field failures may occur Refer to the following drawing and detailed instructions for removing the...

Страница 27: ...e bearings on the drive end of the blower should be grease lubricated once a month RIGHT ANGLE GEARBOX PTO MODELS Check the oil level weekly in the gearbox The gearbox is filled with synthetic gear oi...

Страница 28: ...28 Troubleshooting...

Страница 29: ...ine functions no electrical power to panel a Check for tripped circuit breaker 26 on machine electrical panel door A tripped circuit breaker will be indicated by the middle button protruding out If th...

Страница 30: ...that blower can be turned by hand If not blower is defective i Faulty clutch replace 4 Engine starts or PTO engages and blower operates but machine mechanisms will not operate a Peer through guard an...

Страница 31: ...exit of air at feeder outlet 11 hold hose solid to ground or block with piece of wood and check if air is blowing back up into the machine o Blower defective worn or damaged 6 No material flow clutch...

Страница 32: ...32 Parts Drawings...

Страница 33: ...33...

Страница 34: ...34...

Страница 35: ...Stub Shaft Left Jogger W HW 209097 8 Stub Shafts Both Cir L A W HW VOLU MATIC 200 HOPPER COMPONENTS DO NOT SCALE DRAWING VM200 HOPPER COMPONENTS SHEET 1 OF 1 6 8 2022 AGA UNLESS OTHERWISE SPECIFIED SC...

Страница 36: ...Nylock Nut 3 8 Flat Washer NOTE 210688 Feeder Complete VM SE COMPLETE ASSEMBLY 210903 Seal Set Of 6 Std Feeder 210687 VM200 Rotor Complete With Seals FEEDER COMPLETE VM 200 DO NOT SCALE DRAWING 55A020...

Страница 37: ...ape 1 Wx1 8 Thick 210691 VM200 Hammer Shaft Weld Assy 10 32x1 2 Pan Phillip Head Screw 10 Start Washer 210781 Plexiglass Cvr W felt Tape VOLU MATIC 200 SHREDDER DO NOT SCALE DRAWING VM200 SHREDDER SHE...

Страница 38: ...D SCALE 1 5 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN BY FINISH MATERIAL DIMENSIONS ARE IN INCHES TOLERANCES FRACTIONAL 1 32 ANGLE 1 TWO PLACE DECIMAL 03 THREE PLACE DECIMAL 01 PROPRIETARY AND C...

Страница 39: ...pbelt 162441 H Bushing 1 Bore 159701 Qty 2 2AK124H Pulley Req H Bushing 162766 SD Bushing 1 3 16 160167 U3B56SD Requires SD Bushing 210759 Qty 2 Clutch Washer 161834 Gearbox 1 1 Curtis 214 9HSSTD DETA...

Страница 40: ...lt 162441 H Bushing 1 Bore 159701 QTY 2 2AK124H Pulley Req H Bushing 162766 SD Bushing 1 3 16 160167 U3B56SD Requires SD Bushing 210759 QTY 2 Clutch Washer 161834 GEARBOX 1 1 CURTIS 214 9HSSTD DETAIL...

Страница 41: ...SS OTHERWISE SPECIFIED SCALE 1 2 5 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN BY FINISH MATERIAL DIMENSIONS ARE IN INCHES TOLERANCES FRACTIONAL 1 32 ANGLE 1 TWO PLACE DECIMAL 03 THREE PLACE DECIM...

Страница 42: ...er 157385 1 4 Lock Washer 1 4 20x1 Hex Head Bolt 209098 10 Stub Shaft R Auger Jogger 209900 5060 Bolt Together Shear Assy 162009 Bearing 2 Hole Counter Sunk 1 3 16 Bore DETAIL B SCALE 1 4 210913 Paint...

Страница 43: ...00 CHAIN DRIVE LEFT SIDE DO NOT SCALE DRAWING VM200 LH CHAIN DRIVE SHEET 1 OF 1 6 8 2022 AGA UNLESS OTHERWISE SPECIFIED SCALE 1 8 REV DWG NO B SIZE TITLE NAME DATE CHECKED DRAWN BY FINISH DIMENSIONS A...

Страница 44: ...ER TO FEEDER DO NOT SCALE DRAWING VM200 FEEDER IDLER SHEET 1 OF 1 6 9 2022 AGA UNLESS OTHERWISE SPECIFIED SCALE 1 5 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN BY FINISH MATERIAL DIMENSIONS ARE IN...

Страница 45: ...ISSION TO AUGER DO NOT SCALE DRAWING VM200 TRANS IDLER SHEET 1 OF 1 6 9 2022 AGA UNLESS OTHERWISE SPECIFIED SCALE 1 4 REV DWG NO B SIZE TITLE NAME DATE CHECKED DRAWN BY FINISH DIMENSIONS ARE IN INCHES...

Страница 46: ...Wire DETAIL F SCALE 1 2 162372 Indicator Lamp Red 12 Volt VOLU MATIC 200 ELECTRICAL COMPONENTS DO NOT SCALE DRAWING VM200 ELECTRICAL SHEET 1 OF 1 6 9 2022 AGA UNLESS OTHERWISE SPECIFIED SCALE 1 11 REV...

Страница 47: ...Pipe Nipple 209074 Blower Intake Screen End 161657 1 3 4 Heavy Duty EXH Clamp 157854 1 1 2 X 4 Pipe Nipple VM200 Blower VOLU MATIC 200 AIR STREAM DO NOT SCALE DRAWING VM200 AIR STREAM SHEET 1 OF 1 6 9...

Страница 48: ...OF 1 6 9 2022 AGA UNLESS OTHERWISE SPECIFIED SCALE 1 64 REV DWG NO B SIZE TITLE NAME DATE CHECKED DRAWN BY FINISH DIMENSIONS ARE IN INCHES TOLERANCES FRACTIONAL 1 32 ANGLE 1 TWO PLACE DECIMAL 03 THRE...

Страница 49: ...ced on a regular basis due to normal wear and usage including but not limited to seals feeder shredder auger fuses switches clutches hoses shaft seals chains belts sprockets pulleys bearings cables an...

Страница 50: ...50 Maintenance Record DATE JOB DESCRIPTION PERFORMED BY...

Страница 51: ...51 DATE JOB DESCRIPTION PERFORMED BY...

Страница 52: ...9 00 2212 US EN CertainTeed CE I LI N G S D ECK I N G FE N CE GY P S U M I N S U L ATIO N R AI LI N G ROO FI N G S I D I N G TR I M 101 Hatfield Road Winter Haven Florida 33880 1325 863 294 3206 Sales...

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