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Car lift installation, operation and maintenance manual

Type：4SF-4000C

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INDEX

1.SAFETY INSTRUCTIONS..................................................................................................................................................

1.1 Statement

1.2 Qualified operator and instructions for use

1.3 Notes

1.4 Warning Signs

1.5 Noise standard

2.INTRODUCTION.................................................................................................................................................

2.1 Product description

2.2Technical parameter

2.3Main structure of the machine

3.INSTALLATION.................................................................................................................................................

3.1 Before installation

3.1.1 Tools and equipments needed

3.1.2 Ground requirement

3.1.3 Check accessories

3.2 Precautions during installation

3.3 Installation steps

3.4 Notes after installation

4.OPERATION.................................................................................................................................................

4.1 Operating instructions

4.2 Operation flow chart

4.3 Instructions for use

5.TROUBLE SHOOTING................................................................................................................................
6.MAINTENANCE............................................................................................................................................
7.ENCLOSURE.............................................................................................................................................................

Enclosure 1 Packing list

Enclosure 2 Overall diagram

Enclosure 3 Space required

Enclosure 4 Hydraulic diagram

Enclosure 5 Wiring diagram

Enclosure 6 Explosion diagram

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Содержание 4SF-4000C

Страница 1: ...LATION OPERATION AND MAINTENANCE MANUAL The instructions is part of the product Please keep them where you can easily find them as reference Read the instructions carefully before starting installation operation and maintenance The manufacturer and its distributor are not liable for any accidents caused by customer s arbitrary modification of the part or operation ...

Страница 2: ...INSTALLATION 3 1 Before installation 3 1 1 Tools and equipments needed 3 1 2 Ground requirement 3 1 3 Check accessories 3 2 Precautions during installation 3 3 Installation steps 3 4 Notes after installation 4 OPERATION 4 1 Operating instructions 4 2 Operation flow chart 4 3 Instructions for use 5 TROUBLE SHOOTING 6 MAINTENANCE 7 ENCLOSURE Enclosure 1 Packing list Enclosure 2 Overall diagram Enclo...

Страница 3: ...s 1 3 Notes 1 3 1 Do not install the lift on asphalt The thickness of the concrete must meet the requirements 1 3 2 Before you operate the lift read and understand the instructions for safety operation carefully 1 3 3 Customers do not have special needs customized lifts are generally not used outdoors 1 3 4 Hands and feet away from the lift s moving parts when the machine falling remove the hands ...

Страница 4: ...ccordance with the requirements of work and do not randomly discharge liquid protect the surrounding environment 1 4 WARNING SIGNS All safety warning signs presented on the machine with the purpose to draw the operator s attention from dangerous or unsafe situations The labels must be kept clean and they have to be replaced if detached or damaged Read the meaning of the labels carefully and memori...

Страница 5: ...re rope traction between bridge decks and beams so as to realize the lift up and down movement and then achieve the purpose of lifting C The insurance agency safety lock block in each process will automatically rise and bite the column within the rack together make sure not because the hydraulic system failure caused by falling Security structure diagram 2 2Technical parameter Type Lifting capacit...

Страница 6: ...ust be installed on the concrete ground level strong concrete strength is more than 3000psi the error is less than 5mm the minimum thickness of not less than 300mm in the new pouring concrete need maintenance 20 days above 3 1 3 Check accessories Open the package and check for missing parts in accordance with attachment 1 complete machine packing list Once found contact the distributor or the manu...

Страница 7: ...t is for indoor use only It is installed on strong concrete not installed on the expansion joint of the cement ground and shall not be installed on the ground floor of the two or high floor without the permission of the relevant building personnel Step 2 Determine the installation position and lift the hoist to the installation site with a crane Step 3 Disassembly package 1 The pre placed wood on ...

Страница 8: ...pproach spans B 3 tubing C 1 tool plates D 1 power units E 1 parts cases and put them in the free space Approach spans 2 pieces Oil drop pan 3 pieces Tool tray 1 piece 5 Remove the belt and remove the screws from the main and secondary posts and the packing frame Take the main and the auxiliary Posts off and put them in the free space ...

Страница 9: ...nected with the 1 sets of C components before and after blocking 4 D 4 E dashboard baffle baffle tire 4 F mobile component 4 put it in a free place Beam 2 pieces Before and after blocking 4 pieces Dashboard 4 pieces Block the tyre bracket 4 pieces Moving components 4 pieces 7 The demolition of the bridge plate and side packing frame screws remove the packing frame crane for bridge side away moved ...

Страница 10: ...lumn roof and insurance bar as follows 1 Column safety strip 2 M20 custom nut 3 Column roof 4 M20 flat pad 5 M20 nut 6 M12 nut 7 M12 spring washer 8 M12 flat pad 9 M12 30 six point screw 10 column 2 Mark the standing points of the four posts with tape measure and chalk make sure the two diagonals are the same length Second column Main column ...

Страница 11: ...ure Notice when installing the crossbeam pay attention to the direction of the cross member Tyre retaining bracket Tyre retaining bracket Tyre retaining bracket Tyre retaining bracket Second column Second column Second column Main column Tyre retaining bracket Tyre retaining bracket Tyre retaining bracket Tyre retaining bracket Push the beam into the column Push the beam into the column Second col...

Страница 12: ...gle screw 3 M12 flat pad 4 M12 cushion 5 M12 nut 6 top plate 6 Erect the upright post as shown in the following figure Note the column erected after need to measure the relative position of four column provide accurate size for subsequent installation of bridge Attention according to the chart pay attention to the direction of the main and auxilia ry column roof ...

Страница 13: ...he following picture optional Step 6 Install the upper limit switch as shown in the following figure optional Second column Second column Second column Second column beam beam Main column Control box M5 12 cross head screw M4 Nut M4 Spring washer M4 Flat pad Travel switch M4 16 cross head screw Connect to control box ...

Страница 14: ...llation of the main and the second deck side and dashboard bezel Lock the beam in the third lock and then the main and auxiliary table with a crane on the beam with the M18 110 six angle screw spring washer flat washer nut dashboard bezel The beam and the main and auxiliary table are as follows 1 main column 2 second column 3 main board 4 board 5 beams 6 dashboard bezel 7 M18 nut 8 M18 cushion 9 M...

Страница 15: ... cable first of all wire rope off device beam shell removed or else the wire rope can not be installed as shown below Note when the steel cable is installed the wire rope removing device and cross beam housing shall be installed Main column Main bridge Steel cable M8 Flat pad M8 Flat pad M8 Nut Beam Steel cable anti stripping device M8 35 six angle screw ...

Страница 16: ...akage insurance 7 second diagonal column rope break insurance 8 rope pulley 9 M8 flat pad 10 M8 elastic pad 11 M8 lock nut 12 M24 2 lock nut 13 Steel cable holder block 14 Steel cable holder 15 limit cushion 16 rope rope pulley 17 rope break safety shaft 18 steel wire rope 2660 19 steel wire 4090 20 steel wire 6730 21 Steel cable 8150 22 oilless bearings 2519 Step 11 Installation of insurance inst...

Страница 17: ...8 flat pad 12 M8 40 six angle screw 13 long rod fixing ring 14 main and secondary safety handle connecting rod 15 auxiliary safety pull rod 16 handle isolating sleeve 17 plastic bowls Step 12 Installation of oil pipe joints Step 13 Install the crossbeam two times down baffle as shown below optional Optional Three way ball valve joint Main pipe 1900 Control box Optional Power unit Two drops Main co...

Страница 18: ...ulic fluid When the temperature is lower than 18 degrees 32 anti wear hydraulic oil is recommended The viscosity of the hydraulic oil largely determines the lifting speed of the lifter The tank has a capacity of 10L usually only a capacity of 80 Limit switch Two time baffle M8 16 six angle screw Limit switch fixing plate Second column Main plate Approach Beam assembly Main column M8 flat pad M8 cu...

Страница 19: ...e control box release the emergency stop switch press the up button such as wire rope tension after all measure the 2 end of the beam to the main side column base plate distance is equal if not equal adjust the top of the column nut until the wire rope 2 beam four end end plate distance line B Leveling of insurance Hold the unloading handle of the power unit lift down until the fall to insurance w...

Страница 20: ...o tilt 2 Drill through the hole and sweep away the dust Make sure that the bottom plate is aligned with the line to be drawn during drilling 3 If the plate requires gaskets to ensure the level plug the appropriate quantity of the gasket so that the expansion bolt is tightened and the column and the ground are vertical Plug in the gasket and start tightening the expansion bolts 4 Follow the chalk l...

Страница 21: ...steps of the four column parking 2 SAFE is committed to continuously improve product quality update technical specifications subject to change without notice 3 4 Check the items after installation 1 The upright post is perpendicular to the ground 2 Tubing connections are in place 3 The wire rope is connected in place 4 The main and auxiliary lifting bridge installed in place 5 The electrical conne...

Страница 22: ...omobile is not within the supporting range of the supporting device Otherwise the manufacturer will not bear any responsibility for the consequence resulted from the operation above mentioned 4 1 4 The staff or operators shall be in a safe position when the machine lift or lower 4 1 5 When lifting arms are in high position The power must be switched off to avoid misoperation by non operating perso...

Страница 23: ...r is safe then press down power unit on the unloading valve handle let the safety lock in place turn off the power can work under the carriage Lowering the lift 1 Check whether there is any obstacle below the lifter 2 Turn on the power 3 Push the rise bottom to let the safety lock out of joint 4 Hold down the safety handle and hold down the drop unload handle on the power unit then the lifter fall...

Страница 24: ...Add some lubricating oil Obstacle inside column Clear the inner obstacles Motor does not run Motor broken line burn out Replace motor Bad wire contact Check and connect the line The limit switch is off line bad operation damage Connect the line Adjust or change the limit switch Motor runs but will not rise Motor reversal Corrective wiring method Overflow valve loose or blocked Adjust or clean over...

Страница 25: ...is dirty Replace hydraulic oil Explosion proof parachute valve has obstruction Replace Explosion proof parachute valve Hydraulic hose has an obstruction Hydraulic hose has an obstruction Steel cable is not smooth No grease lubrication during installation Replace steel cable MAINTENANCE The several pieces of maintenance operations to be carried out are described below A low operating cost and a lon...

Страница 26: ...ructure as well as arms and relevant extensions if necessary replace the damaged parts by original spare parts Check the lubrication and wear of the steel cable 6 4 Yearly maintenance Empty the tank and check the conditions of the hydraulic fluid Clear the oil filter Caution If the above maintenance operations are carried out there will be an advantage for the user who will find the equipment in p...

Страница 27: ...4 Galvanized 10 XH 6440T 4000 07 Long rod Outsourcing 2 Galvanized 11 Non M8 nut Outsourcing 4 Galvanized 12 XH 6435 2000 28 Rubber ball Outsourcing 1 Spare parts list No Figure No Name Source No Remark 1 Non M16 120 expansion bolt Outsourcing 16 Galvanized 2 Non M8 25 six angle screw Outsourcing 4 Galvanized 3 Non M8 flat pad Outsourcing 4 Galvanized 4 Non M8 cushion Outsourcing 4 Galvanized 5 No...

Страница 28: ... switch Outsourcing 1 Travel switch with line 2 0 75 square meters 1 meters upper limit switch 4 Non M4 16 cross head screw Outsourcing 4 5 Non M4 flat pad Outsourcing 4 6 Non M4 cushion Outsourcing 4 7 Non M4 nut Outsourcing 4 8 XH 6440T 9000 01 03 Two time limit switch fixed plate Self control 1 Limit switch with line 2 0 75 square meters 1 8 meters two descent 9 XH 6440T 9000 02 01 00 Two times...

Страница 29: ...llation operation and maintenance manual Type 4SF 4000C 29 Enclosure 3 Foundation installation drawing The foundation diagram of the lifting machine in fixed use is as follows Enclosure 4 Hydraulic principle diagram ...

Страница 30: ...e 3 check valve 4 relief valve 5 manual unloading valve 6 motor 7 gear pump 8 flow control valve 9 filter screen Enclosure 5 Schematic diagram of electrical equipment Circuit diagram A without two drops Circuit diagram B with two drops Enclosure 6 4SF 4000C four post garage car lift explosion diagram ...

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