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CLAMPS MORE KEYS

NEW 4-WAY VISES

A

B

C

D

RY20080 KNOB WITH SHAFT ASSY.

RY82 3-PC THRUST BEARING ASSY.

RY20089 TOP VISE, JAW 4-WAY

RY20047 BOTTON VISE, 4-WAY

RY20046 VISE PLUNGER

Fig. 4

RY10054 Key Gauge 

Protector (red)

RY10049Key Gauge Shaft

RY9278 Vinyl Cap (red)

Key Gauge

RY10050 Left-Hand Key Gauge

RY10048 Right-Hand Key Gauge

Key Vise Knob 

(

with)

 RY82

3-piece Thrust 

Bearing Assy.

Top 4-way Jaw

Bottom 4-way Jaw

VISE JAW REPLACEMENT

Vise jaws (cartridges) are replaced in pairs as an assembly, a matched set consisting of (one top jaw and one bottom jaw), 

you will need two sets for your key machine. You will disassemble and re-install the old plungers, springs, and screws.

Or you can buy a complete set with the plunger, top jaw, bottom jaw, screws and springs. Simply drop the (cartridges) 

in place, you will need two cartridges. You will reuse your RY2008 Knob with Shaft assy., and the RY82 thrust bearings.

Coat all steel sliding surfaces with a light coating of grease when installing the vises.

8. 

TOP SHOULDER  KEY GAUGING

Standard cylinder keys should always be top shoulder gauged.  Use the machine’s full-function flip-up key gauges.  

We do not recommend bottom shoulder gauging because key blank manufacturers do not always maintain a reliable 

correlation between bottom and top shoulder positions on the key blanks they make.

Always remember to flip DOWN your key gauges before cutting a key.  Failure to do will prevent your key machine from 

cutting the key.

5

Fig. 3

Содержание RY200

Страница 1: ...TTER RY20030 and RY20028 STYLUS CUT MORE KEYS ADD 135 00 RY39 Auxillary Lamp Kit ADDITIONAL COST S T R A I G H T NOW YOU CAN CUT KEYS LIKE GM AND KWIKSET TITAN FIRST CUT WITH ONE SIDE STRAIGHT LIKE TH...

Страница 2: ...7 VISE JAWS 8 TOP SHOULDER GAUGING 9 CLAMPING KEYS 10 BEST and TIP GAUGING 11 RELEASING THE CARRIAGE 12 CUTTER SHAFT LOCK 13 REMOVING REPLACING CUTTER 14 DEPTH ADJUSTMENT 15 SPACE ADJUSTMENT 16 KEY G...

Страница 3: ...g Do not attempt to remove key blank or key blank material while cutter is rotating T Never use machine in an explosive atmosphere For example if your machine is in a service vehicle with a fuel leak...

Страница 4: ...must loosen the painted key clamping knobs a few turns turn the vise and retighten Make sure your vise jaws are clean with no chips in the way and as you secure the vise jaw on to your key be sure to...

Страница 5: ...blade Some padlock keys and some General Motors keys have cuts deeper than 142 from the back edge of the key blade For these keys you can flip your vise jaws to B Loosen the vise jaw a few turns flip...

Страница 6: ...l the old plungers springs and screws Or you can buy a complete set with the plunger top jaw bottom jaw screws and springs Simply drop the cartridges in place you will need two cartridges You will reu...

Страница 7: ...ure to flip down the key gauges will prevent you key machine from cutting the key KEY CLAMPING Ford double sided keys Keys such as Ford double sided ignition and door do not have a top shoulder to gau...

Страница 8: ...two actions With your right hand push down gently on the carriage s large teardrop knob just enough to push the carriage down a small distance While holding the carriage down reach around with your th...

Страница 9: ...ge Then PULL the release button 2 P U L L t h e r e l e a s e b u t t o n PRESS DOWN New Cutter will cut straight on left side Adjustable Stylus NEW 4 WAY VISES CLAMPS MORE KEYS 2 WAY 3 WAY 1 WAY 4 WA...

Страница 10: ...finished reinstalling the cutter wheel Pulling UP on the cutter shaft lock releases the cutter and the cutter shaft from the locked position Failure to unlock the cutter when attempting to cut a key...

Страница 11: ...er wheel and Left Hand Nut DON T OVERTIGHTEN the cutter wheel nut The Left Hand Nut is self tightening as you use it Overtightening the cutter wheel nut may make it harder to remove later and may resu...

Страница 12: ...AY 1 WAY 4 WAY Cutter Shaft LOCK Power Switch UP ON Down off Fig 15 Observe that the cutter wheel missed the key blank in the right vise by carefully turning the cutter BACKWARDS by hand the cutter te...

Страница 13: ...ex Wrench IMPORTANT Verify that your depth adjustment is correct and readjust if necessary 16 KEY GAUGE ADJUSTMENT Stack two identical key blanks one on top of the other and clamp in the right hand vi...

Страница 14: ...20 which is approximately 12 thousands of an inch per turn Tighten the 7 16 Hex Jam Nut on the slotted screw stud use moderate tightness After tightening the 7 16 not check the gap between the stylus...

Страница 15: ...Cutter wheel may be dull This can cause the key to try to float and not cut deep enough in the deepest cuts Replace or resharpen the cutter 2 Carriage spring may be weak or adjusted to light Replace t...

Страница 16: ...to be done carefully because if the edge of the stylus is blunted to much you will narrow the width of the pin seat somewhere in the middle if the stylus is sharp it will scrape the key to much if the...

Страница 17: ...eying jobs will put more wear on the cutter wheel than going a little slower The machine s high speed stick shift feature extremely powerful motor and extra large diameter cutter are a real temptation...

Страница 18: ...it s not in use put a piece of heavy cardboard a small piece of wood or even a piece of indoor outdoor carpet WHEN DO I REPLACE a Replace the cutter wheel when deburring the key seems to take longer t...

Страница 19: ...n the same way you would do if you were going to cut a key This will require a bit of muscle in your left hand because you re trying to hold onto the linkages while trying to release the carriage agai...

Страница 20: ...e of 1 diameter hard wood dowel purchased from your local hardware store Cut off a piece about 6 long and use it to pound out the bearings with a hammer Cut off a piece of 1 diameter hard wood dowel a...

Страница 21: ...dn t We Use Gears to Drive the Carriage Left and Right Gears are pumps on a key machine they pump dirt and key cuttings Gears get crunchy our linkages do not Why Aren t the Vise Jaws Hardened Simple m...

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