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Cutting machine SR 1 / SR 1 Turbo

4.2

Cleaning agents and disinfectants

The following cleaning agents and disinfectants must be used:

Cleaning agents:

Alkaline cleaning:

Acidic cleaning:

P3 – topax 12, P3 – topax 19,
P3 – topax 66

P3 – topax 56

Disinfectants:

P3 – topax 91, P3 – topax 99

Supplier:

Henkel Hygiene GmbH
Bonner Str. 117
D-40589 Düsseldorf
Tel.: +49 211-9893-0

Or:

Cleaning agents:

Alkaline cleaning:

Acidic cleaning:

Somplex F fat solvent

Somplex foam, acidic

Disinfectants:

Tego 2000, Tego IMC

Supplier:

Th. Goldschmidt AG
Goldschmidtstr. 100
D-45116 Essen
Tel. +49 201-1730-1

4.3

Cleaning procedure

Please refer to the short instructions supplied with your machine for
carrying out the cleaning procedure.

Cleaning preparations:



To ensure optimum cleaning, some components of the machine
must be removed.



Start the machine first for 2 seconds and stop it again to move
the die plate to the cleaning position.



Remove any objects lying on the machine.



Remove the slider (funnel closure).



Remove the die plate.



Remove the box dolly and Euro boxes under the knife protection
box.



Open the knife protection box and the hood (tool magazine).



Unscrew the handle nut.

Содержание SR 1 Turbo

Страница 1: ...tteltechnik Translation of the original instructions Cutting machine Type SR 1 SR 1 Turbo Rühle GmbH Beim Signauer Schachen 10 D 79865 Grafenhausen Tel 49 7748 523 11 Fax 49 7748 523 8511 www original ruehle de ...

Страница 2: ...instructions 11 4 1 Safety instructions 11 4 2 Cleaning agents and disinfectants 12 4 3 Cleaning procedure 12 5 Service Care maintenance repair 13 5 1 Regular care 14 5 2 Regular maintenance 15 5 3 Repair and spare parts 15 6 Disposal 16 7 Technical documentation 16 7 1 Technical data 16 7 2 Electrical circuit diagram 17 8 EC Declaration of Conformity according to Directive 2006 42 EC for SR 1 18 ...

Страница 3: ...s A supervisor responsible person must be appointed for the machine This person must a Completely read and understand these operating instructions before transport commissioning setup operation cleaning decommissioning care maintenance as well as dismantling disposal b Prepare work instructions for the intended and safe transport commissioning setup operation cleaning decommissioning care maintena...

Страница 4: ...he machine into operation for the first time and on each working day the operator must check the functionality of the following safety devices a Visual check for changes or damages on all machine sides and accessible machine parts e g the cut off knife The machine must be shut down in the event of any damages or changes b Check the safety switches as follows Install a protective guard in the knife...

Страница 5: ...d the supervisor must ensure that the machine or parts of the machine are under no circumstances put into operation The cleaning personnel must observe the work procedures from the Cleaning work instructions prepared by the supervisor The maintenance personnel may only carry out work specified as Regular care unless any other authorisation has been issued in writing by the manufacturer of the mach...

Страница 6: ...the cutting area is strictly prohibited Any manipulation and bypassing of the safety devices is strictly prohibited With an unattended machine the knife protection box and the hood to the tool magazine must be closed before leaving the workplace When processing very watery products spraying form the funnel may occur in spite of installed slider With such product it is recommended to stand to the s...

Страница 7: ...n the one listed above is strictly prohibited and is considered misuse Operating the machine in explosion hazard areas is prohibited Handling processing products and materials not belonging to food products is prohibited Handling processing of products containing bones with the exception of chop slices is prohibited 2 Installation instructions Installation and commissioning of the machine may only...

Страница 8: ...transported by 2 persons 1x operator of floor conveyor 1x transport supervision The power supply line must not be damaged by driving over or pinching it The machine must be decommissioned until a damaged power supply line has been repaired Make sure the machine is stable The machine may not be set up in an elevated position 2 2 Workplace description Swivel range of knife protection box Swivel rang...

Страница 9: ...The machine must be decommissioned until a damaged power supply line has been repaired The power supply line must be regularly checked Check the correct rotational direction of the machine by starting it The machine does not start in case of wrong rotational field In such a case an electrician must change the direction of rotation inside the mains plug The power supply to the machine must be fuse ...

Страница 10: ...hine no other person may be present near the machine The exception 2 man operation Transport of machine and machine parts Commissioning Maintenance activities The operator must make sure that no persons who do not know the hazards of the machine or cannot anticipate them are about in the area of the machine The operator controls may only be operated by touching it with the fingers Using any object...

Страница 11: ...disinfection Appropriate material e g brushes rags is required and must be provided for the proper procedures of the above Cleaning products and disinfectants approved for the food product area and suitable against contamination e g protein limescale must be used The cleaning agents and disinfectants must be prepared to a solution as described in the product data sheet of the manufacturer Personal...

Страница 12: ...go 2000 Tego IMC Supplier Th Goldschmidt AG Goldschmidtstr 100 D 45116 Essen Tel 49 201 1730 1 4 3 Cleaning procedure Please refer to the short instructions supplied with your machine for carrying out the cleaning procedure Cleaning preparations To ensure optimum cleaning some components of the machine must be removed Start the machine first for 2 seconds and stop it again to move the die plate to...

Страница 13: ...s regard a distinction is made between regular care and maintenance and repair The respective qualification certificate must be issued explicitly for the corresponding work Follow also the safety instructions in Chapter 1 1 Notify and obtain permission from Rühle customer service if welding or cutting work is required on the machine Wear cut protection gloves when working on the blades Reaching in...

Страница 14: ...ith the knife sharpener and check them for any damage or broken blades Grate knives must be resharpened at least every 50 working hours on a slip resistant underlay using only little pressure and a Rühle knife sharpener d Check the slider funnel closure and its guide pins for damages and abrasion remove sharp edges e Check the guide rails of the slider funnel closure in the machine and the grate f...

Страница 15: ...afts adjust if necessary e Check the distance between cut off knife and grate frame adjust if necessary f Inspection of the main coupling and freewheeling bearings g Checking the pre pressing function and the safety clutch h Checking the feed settings i Check radial shaft seals for leak tightness replace otherwise j Grease all lubricating nipples and moving parts in the machine compartment k Read ...

Страница 16: ...spose of the lubricating grease properly 4 All other materials must be sorted and disposed of at a recycling facility 7 Technical documentation 7 1 Technical data Connection voltage 400 V 50 60 Hz 3 phase AC N PE Power consumption 2 1 kW Full load current 4 4 A Back up fuse max 16 A Protection class IP54 Ambient temperature 2 C to 40 C Cut product temperature 5 C to 80 C Dimensions W H D 2080 1078...

Страница 17: ...trument Brüel Kjær Type 2240 The data on the type plate principally applies it is located on the back of the machine In case of deviations contact the manufacturer for a written confirmation of the data If your country requires a ground fault circuit interrupting device as protective measure a ground fault circuit interrupting device type B AC DC sensitive must be used 7 2 Electrical circuit diagr...

Страница 18: ...nery Basic concepts Part 2 Hygiene requirements DIN EN 60204 1 2007 06 A1 2009 10 Safety of machinery Electrical equipment of machines Part 1 General requirements DIN EN 13871 2011 02 Food processing machinery Cubes cutting machinery Safety and hygiene requirements EC 1935 2004 Regulation on materials and articles intended to come into contact with food Appointed department Reason for the involvem...

Страница 19: ... machinery Basic concepts Part 2 Hygiene requirements DIN EN 60204 1 2007 06 A1 2009 10 Safety of machinery Electrical equipment of machines Part 1 General requirements DIN EN 13871 2011 02 Food processing machinery Cubes cutting machinery Safety and hygiene requirements EC 1935 2004 Regulation on materials and articles intended to come into contact with food Appointed department Reason for the in...

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