RSP Compact Series, Руководство по установке и обслуживанию

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M0416-1 version 3.2 11
3 MAINTENANCE AND SERVICE
The tool changers and the tool attachments must be maintained regularly to ensure proper
function. The specified intervals are approximate and valid under normal conditions,
corresponding to 2 tool changes per minute during 2 work shifts per working day, i.e. 42.000 tool
changes per month. Under extreme conditions, such as dirty environments or extreme robot
movements, the intervals should be shortened. Consider the table as a guide and update as
your production experience of each system increases.
NOTE
Read the safety section 1.2 before any maintenance activities are carried out.
NOTE!
Tool changers must only be dismantled and repaired by Robot System Products
during the warranty period. Otherwise the warranty will not be valid.
3.1 Maintenance scheme
3.1.1 Every second week
The following maintenance activities should be carried out every second week.
Activity Equipment Description
Inspection Tool changer General Visual inspection ( section 3.2.1 ).
Locking balls Check locking balls ( section 3.2.1 ).
Air sealings Check air sealings ( section 3.2.1 ).
Spring-loaded pins Check spring-loaded signal ( section 3.2.1 ).
Tool
attachment General Visual inspection of tool attachment and
cables (
section 3.2.2 ).
Cleaning Tool
attachment Signal contacts Clean contact surfaces ( section 3.2.2 ).
3.1.2 Every six-months or 250,000 tool changes
The following maintenance activities should be carried out every six-months or 250,000 tool changes,
whichever comes first.
Activity Equipment Description
Cleaning
and
lubrication Tool
changer Locking balls Clean locking balls and add new lubrication
(
section 3.2.3 ).
Air sealings Clean air sealings ( section 3.2.3 ).
Spring-loaded pins Clean spring-loaded signal pins ( section 3.2.3 ).
Tool
attachment Locking cavities Clean the cavities of the locking balls ( section
3.2.4 ).
Contact surfaces Clean the contact surfaces of air sealings
(
section 3.2.4 ).
3.1.3 To replace when damaged or worn-out
Equipment Description
Swivel tool changer Air sealings See section 4.3.1 .
O-ring around the ball holder See section 4.3.2 .
Spring-loaded signal pins
(electrical versions only) See section 4.3.3 .