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VERTICAL CONTACT TOASTER

8

P/N 1011233 Rev. B 09/13

OPERATION

Figure 4. Bun Thickness Adjustment Controls

Operating Instructions

NOTE: The unit includes Bun Thickness Adjustment 

Controls (Figure 4), which are factory set to #3 for 

Heels and #4 for Crowns. 

NOTE: Recommended settings are #3 for Heels and 

#4 for Crowns.

  1.  Turn the power on and allow the unit to warm up 

for 30 minutes before proceeding. 

NOTE: The temperature display (Figure 3) flashes 

“LO” until the toaster reaches its preset operating 

temperature. When the toaster approaches the preset 

temperature of 570°F (299°C), “USE” appears in the 

temperature display and the unit is ready to toast 

buns. If “USE” does not appear in the window after 

approximately 30 minutes, contact your Authorized 

Service Agency.

  3.  Drop Crowns and Heels into the slot (Figure 3).  

NOTE: The cut side of the Heels and Crowns must 

face each other.

  4.  Toasted buns will drop out of the unit and down 

the Bun Chute (Figure 3) in approximately 18 

seconds.

  5.  Test at least 4 buns before putting the toaster into 

service.

  6.  Turn the power off for the unit when finished 

toasting for the day. Then proceed with the 

Daily 

Cleaning 

as outlined in the Maintenance section of 

this manual.

Hi-Limit 

Control

Temperature Controls &

Temperature Display

Power

Switch

Bun Chute

Bun Thickness

Adjustment Controls

(Side of Unit)

Heel Side

Crown Side

Figure 3. VCT-2010 Toaster

Light/Dark Adjustments

The light/dark value can be adjusted when the unit is 

displaying “LO” or “USE”. To adjust the light/dark value, 

press the 

LIGHTER

 or 

DARKER 

button. The display 

will change to show the current light/dark value.

NOTE: The default light/dark value is d0.

Press the 

LIGHTER

 or 

DARKER

 button

 

to change the 

light/dark value. The adjustment range is L1-L9 and 

d0-d9. L9 is the lightest, d0 is the middle, and d9 is the 

darkest setting.

To save the light/dark value, press the 

PROGRAM 

button 

or wait 5 seconds until the screen displays “LO” or “USE”.

NOTE: Adjusting the light/dark value does NOT 

change the temperature. It changes the speed of the 

conveyors. The light/dark value will reset to the d0 

value when the unit is turned off.

Содержание VCT-2010

Страница 1: ...Model VCT 2010 VERTICAL CONTACT TOASTER Owner s Manual P N 1011233 Rev B 09 13 MANUFACTURING NUMBERS 9210318 9210319 ...

Страница 2: ... and file a damage claim with them Save all packing materials when filing a claim Freight damage claims are the responsibility of the purchaser and are not covered under warranty The warranty does NOT extend to Damages caused in shipment or damage as result of improper use Installation of electrical service Normal maintenance as outlined in this manual Malfunction resulting from improper maintenan...

Страница 3: ...e U S or 630 784 1000 if you have trou ble locating your Authorized Service Agency OWNER INFORMATION continued Service Technical Assistance If you experience any problems with the installation or operation of your unit contact your local Roundup Authorized Service Agency Fill in the information below and have it handy when calling your Authorized Service Agency for assistance The serial number is ...

Страница 4: ...lectri cal shock It requires a grounded receptacle with separate electrical lines protected by fuses or a circuit breaker of the proper rating Bread may burn Therefore toasters must NOT be used near or below curtains or other combustible walls and materials Failure to maintain safe operating distances may cause discoloration or combustion When installing a Silicone Belt do NOT install it around th...

Страница 5: ...9210318 9210319 20 508 mm 15 1 4 387 mm 20 508 mm CAUTION Failure to use Release Sheets may result in damage to the unit and loss of warranty coverage WARNING ELECTRICAL SHOCK HAZARD FAILURE TO FOLLOW THE INSTRUCTIONS IN THIS MANUAL COULD RESULT IN SERIOUS INJURY OR DEATH Electrical ground is required on this appliance Do NOT modify the power cord plug If it does not fit the outlet have a proper o...

Страница 6: ...gure 1 VCT 2010 Vertical Contact Toaster SPECIFICATIONS continued Heat Shield Conveyor Cover Rear Conveyor Cover Front Bun Chute Silicone Belt Release Sheet Control Panel and Power Switch Roller Tensioner Conveyor Belt Chain LIG HT ER PR OG RA M DA RK ER ...

Страница 7: ... or plug in water Keep the power cord away from heated surfaces Do NOT allow the power cord to hang over the edge of a table or counter Connect the unit to the proper power supply Refer to the specification plate for the proper voltage INSTALLATION Assembling the Unit NOTE The factory has pre installed a Release Sheet over the Platen Figure 1 Verify that it is properly in place before proceeding 1...

Страница 8: ...ately 18 seconds 5 Test at least 4 buns before putting the toaster into service 6 Turn the power off for the unit when finished toasting for the day Then proceed with the Daily Cleaning as outlined in the Maintenance section of this manual Hi Limit Control Temperature Controls Temperature Display Power Switch Bun Chute Bun Thickness Adjustment Controls Side of Unit Heel Side Crown Side Figure 3 VC...

Страница 9: ...M button Continue to hold the button until ENA appears on the display after approximately 10 seconds 3 Release the PROGRAM button The display now shows the Platen Setpoint Temperature 4 To adjust the Platen Setpoint press the LIGHTER or DARKER buttons to reach the desired tem perature NOTE The recommended temperature setting for the Platen Heater is 570 F 299 C OPERATION continued 5 Press the PROG...

Страница 10: ...nly approved setting is left to right up up up down 1 on 2 3 4 off ERR 5 Internal error Cycle the Power Switch If error persists replace the board ERR 6 Internal error Cycle the Power Switch If error persists replace the board ERR 7 Not used ERR 8 Shorted Platen Thermocouple ERR 9 Open Platen Thermocouple Fault Messages The Control Display will flash fault messages when there is a problem with the...

Страница 11: ...a clean white towel and hot Detergent Solution Rinse with a clean white towel and clean rinse water Sanitize using a clean white towel and Sanitizer Solution Rotate Belt around so the side facing inward is fac ing out exposing the soiled areas of the Silicone Belt Wash rinse and sanitize following the above step Remove Release Sheets that have been soaking and take to dishwashing sink Hand wash ri...

Страница 12: ...Figure 8 5 Install the new Release Sheet by draping it over both sides of the Platen with the crease centered on the Platen 6 Reinstall the Heat Shield with the Release Sheet retainer clips securely over the Release Sheet and Platen 7 Plug in the power cord and test the unit before returning it to service NOTE Make sure the Heat Shield is activating the Conveyor Safety Interlock Switch The unit wi...

Страница 13: ... hanging down Figure 9 NOTE Make sure the Silicone Belt is only installed around the Conveyor Belt Chain 7 Install the Silicone Belt Pins in the new Silicone Belts ensuring the ends are properly aligned Figure 10 8 Set the Bun Thickness Compression Knobs to 3 and 4 9 Reinstall the front and rear Conveyor Covers 10 Reinstall the Heat Shield 11 Plug in the power cord and test the unit before returni...

Страница 14: ...be removed REMOVING CONVEYOR BELT CHAIN LINKS 1 Turn the power off unplug the power cord and allow the unit to cool 2 Remove the Bun Chute and Heat Shield Set the Bun Thickness Compression Knobs to 6 and 6 3 Remove the Conveyor Cover s and pull the Silicone Belt Pin out of the zipper Remove the Silicone Belt s 4 Locate the two Master Links Figure 12 5 Remove the Master Link on both the left and ri...

Страница 15: ...of the Conveyor Cover 1 2 Inch Roller Tensioner Assy Inner Surface of Conveyor cover Figure 14 Measuring Roller Tensioner Acorn Nuts Roller Tensioner Assy Tape Spacers Rear Conveyor Cover NOTE Installation is the same for both the Front and Rear Conveyor Covers REPLACING THE CONVEYOR BELT CHAINS 1 Turn the unit off unplug the power cord and allow the unit to cool 2 Remove the Bun Chute and Heat Sh...

Страница 16: ...09 13 TROUBLESHOOTING Motor Hi Limit Control Platen Relay Auxiliary Relay Transformer Rear Auxiliary Air Heater Platen Conveyor Safety Interlock Switch Front Auxiliary Air Heater Power Switch Control Board Drive Chain Drive Sprocket Idler Sprocket ...

Страница 17: ...persists contact your maintenance person or Authorized Service Agency for service Failed Cooling Fan Failed Control Board Control Display flashes HI continuously Buns burn Failed Platen Solid State Relay Contact your maintenance person or Authorized Service Agency for service Failed Control Board Failed Platen Thermocouple Control Display flashes ERR 9 continuously Buns not toasting properly Loose...

Страница 18: ...does not turn Damaged or Missing Roller Tensioner s Adjust or replace Roller Tensioner s Conveyor Belt Chain has stretched Chain skipping on sprockets Measure and adjust the Conveyor Belt Chains as described in the Maintenance section of this manual Motor Drive Chain came off Sprocket s Reinstall Drive Chain Drive Chain needs lubrication Lubricate chain with Lubit 8 P N 2140152 Drive Motor has fai...

Страница 19: ...he Maintenance section of this manual Conveyor Safety Interlock Switch is not being activated by the Heat Shield Heat Shield is positioned incorrectly Reposition Heat Shield Heat Shield is damaged Replace if necessary If the Conveyor Safety Interlock Switch is damaged contact your maintenance person or Authorized Service Agency for service Silicone Belts slipping over Conveyor Belt Chains Remove S...

Страница 20: ...anual Conveyor Belt Chains have stretched Measure and adjust the Conveyor Belt Chains as described in the Maintenance section of this manual Conveyor Belt Chains adjusted incorrectly Sugar and or carbon has accumu lated inside the Silicone Belt and between the Conveyor Belt Chain and Tensioner Slide Rails Remove Silicone Belts clean Conveyor Belt Chain links just as you clean the Silicone Belts da...

Страница 21: ...21 VERTICAL CONTACT TOASTER P N 1011233 Rev B 09 13 21 26 26 32 34 35 37 38 33 25 27 17 13 6 7 7 8 6 14 16 15 5 4 9 1 10 12 2 3 10 18 22 26 24 26 28 29 30 31 36 39 24 40 REPLACEMENT PARTS ...

Страница 22: ...VERTICAL CONTACT TOASTER 22 P N 1011233 Rev B 09 13 46 47 47 96 92 48 49 52 50 51 56 53 54 55 43 42 95 94 LIG HT ER PR OG RA M DA RK ER REPLACEMENT PARTS continued ...

Страница 23: ... N 1011233 Rev B 09 13 LIGHTE R PR OGRAM DAR KE R 57 64 65 85 6 7 11 87 20 84 79 90 97 91 83 81 66 41 67 67 68 74 74 73 71 75 77 72 76 67 10 16 12 82 59 58 58 78 69 70 89 88 10 63 62 60 61 86 60 62 87 12 REPLACEMENT PARTS continued ...

Страница 24: ...over Front Assy Incl 47 1 47 7000759 Roller Tensioner Kit Two Pack 48 0505966 Bun Chute 1 49 0012534 Base Heater Assy 1 50 0506069 Inner Base 1 51 0200296 Base Gasket 17 25 Lg 2 52 0012484 Control Housing Cover Assy 1 53 0012540 Conveyor Cover Rear Assy Incl 47 1 54 0012541 Heat Shield Assy 1 55 7000578 Damper Replacement Kit Incl Two Sheets and Four Springs 56 0200293 Base Gasket 8 5 Lg 2 57 7000...

Страница 25: ...25 VERTICAL CONTACT TOASTER P N 1011233 Rev B 09 13 WIRING DIAGRAM 14 GA ...

Страница 26: ...ion of the wire belt 2Pick belt up from the center and feed flap end beneath yellow bar and lower belt until the other end of the belt is on the bottom of the toaster Feed belt from the bottom through bottom yellow bar until both ends are approximately in the middle of the toaster 4Assure both clips are attached using two wires only to the wire belt Then position both ends of the new belt together...

Страница 27: ...27 VERTICAL CONTACT TOASTER P N 1011233 Rev B 09 13 NOTES ...

Страница 28: ...ll Assembly due to abuse misuse dropping of unit shock loads or exceeding maximum weight capacity 4 lbs This warranty does not cover water contamination problems such as foreign material in water lines or inside solenoid valves It does not cover water pressure problems or failures resulting from improper incorrect voltage supply This warranty does not cover Travel Time Mileage in excess of 2 hours...

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