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15
VERTICAL CONTACT TOASTER
P/N 1011233 Rev. B 09/13
MAINTENANCE (continued)
Checking the Roller Tensioners
(every 3–6 months)
MEASURING THE ROLLER TENSIONERS
1. Turn the power off, unplug the power cord, and
allow the unit to cool.
2. Remove the Heat Shield.
3. Remove the front and rear Conveyor Covers.
4. Measure the Roller Tensioner on both inner
Conveyor Covers (Figure 14).
5. The space between the inner Conveyor Cover
and bottom of the Tensioner wheel should be no
larger than 1/2”.
6. Adjust or replace the Tensioners as needed.
7. Reinstall the front and rear Conveyor Covers.
8. Reinstall the Heat Shield.
9. Plug in the power cord and test the unit before
returning it to service.
REPLACING/ADJUSTING THE ROLLER TENSIONERS
1. Remove the acorn nuts and old Roller Tensioner
Assembly.
2. Install the new Tensioner Assembly according to
Figure 15.
3. Make sure the spacers are placed inside the
Tensioner arm. The spacers allow the Tensioner
to pivot freely.
4. Make sure there is 1/2” between the bottom of the
Tensioner wheel and the inside of the Conveyor
Cover.
1/2 Inch
Roller
Tensioner
Assy.
Inner Surface
of Conveyor cover
Figure 14. Measuring Roller Tensioner
Acorn Nuts
Roller
Tensioner
Assy.
Tape
Spacers
Rear
Conveyor
Cover
NOTE
:
Installation is the
same for both the Front
and Rear Conveyor Covers
REPLACING THE CONVEYOR BELT CHAINS
1. Turn the unit off, unplug the power cord, and allow
the unit to cool.
2. Remove the Bun Chute and Heat Shield (Figure
1). Set the Bun Thickness Compression Knobs to
6 and 6.
3. Remove the Conveyor Cover(s) and pull the
Silicone Belt Pin out of the zipper (Figure 9).
4. Remove the Silicone Belt(s).
5. Locate the two Master Links on the Conveyor
Belt Chain and remove both the left and the right
Master Link.
6. Remove the existing Conveyor Belt Chain(s).
7. Place the new Conveyor Belt Chain(s) on the top
sprockets with the hook ends down.
NOTE: The ends of the hooks must point down
(Figure 13).
8. Install the Conveyor Belt Chain around the top
and lower sprockets and connect by replacing
both the left and the right Master Links.
9. Reinstall the Silicone Belt(s).
10. Reinstall the Conveyor Cover(s), Bun Chute, and
Heat Shield.
11. Set the Bun Thickness Compression Knobs to 3
and 4.
12. Return the unit to service.
Figure 15. Measuring Roller Tensioner