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VERTICAL CONTACT TOASTER

24

P/N 1011233 Rev. B 09/13

 Item  Part No. 

Description 

Qty.

1 

0505987

  Spring Guide 

4

2 

060P153

  Compression Spring (Pkg. of 4) 

4

3 

0505967

  Spring Support Bracket 

4

4 

0506065

  Retainer Plate 

2

5 

308P224*

  Spacer 3/8" OD x .515” Lg. 

-

6 

7000777

  Ball Bearing Kit (Two-Pack) 

-

7 

0504320

  Spacer, .781" x 1.125" x .06" 

2

8 

0506066

  Bearing Retainer Bracket 

4

9 

308P223*

  Washer, Flat #8 

-

10 

308P143*

  Nut, Hex KEPS #8-32 Steel 

-

11 

308P115*

  Mach. Screw #8-32 x 3/8" 

-

12 

308P144*

  Mach. Screw #8-32 x 1/4" with #6 Head 

-

13 

7000778

  Idler Bearing Assembly Kit (Incl. #1-12) 

-

14 

306P105*

  Mach. Screw #6-32 x 1/2"  

-

15 

306P102*

  Washer, Int. Tooth #06 

-

16 

0506067

  Bearing Retainer 

2

17 

7000776

  Bearing Retainer Kit (Incl. #6, 7, 10 & 16)  1

18 

7000774

  Support Rod Kit (Incl. #14 & 15) 

4

19 

7000898

  Silicone Belt Kit (not shown) 

1

20 

0700737

  Power Cord (250 Volt, 20 Amp.) 

1 

 

 

(9210318 Only)

 

0700453

  Power Cord (250 Volt, 20 Amp.) 

1 

 

 

(9210319 Only)

21 

7000757

  Platen (208V/1900W) Kit 

-

22 

7000758

  Wire Belt Kit 

-

23 

7000770

  Master Link Kit (Four-Pack) 

-

24 

300P123*

  Retaining Ring 

-

25 

2150300

  Idler Shaft 

2

26 

7000771

  Sprocket, 1/2" Bore Kit (Eight-Pack) 

-

27 

2150299

  Drive Shaft 

2

28 

0021688

  Cam Weldment, Front Side 

1

29 

0021679

  Cam Weldment, Back Side 

1

30 

0021680

  Tensioner Assembly 

1

31 

0503496

  Bracket Tensioner Right 

2

32 

0503497

  Bracket Tensioner Left 

2

33 

4030349

  Heating Element (208V/675W) 

2

34 

0506072

  Bracket, Auxiliary Thermocouple 

1

35 

0504700

  Bracket Retainer Left 

2

36 

0504699

  Bracket Retainer Right 

2

37 

0505968

  Tensioner 

4

38 

7000780

  Short Slider Kit (Two-Pack) 

-

39 

7000779

  Long Slider Kit (Two-Pack) 

-

40 

7000775

  Thermocouple Type “K”, 1/8" Dia. Kit 

- 

 

 

(Incl. #34)

41 

2120210

  Aluminum Spacer 

1

42 

2100253

  Knob 

2

43 

0021681

  End Housing Panel Weldment 

1

46 

0012539

  Conveyor Cover Front Assy. (Incl. #47)  1

47 

7000759

  Roller Tensioner Kit (Two-Pack) 

-

48 

0505966

  Bun Chute 

1

49 

0012534

  Base Heater Assy. 

1

50 

0506069

  Inner Base 

1

51 

0200296

  Base Gasket 17.25" Lg. 

2

52 

0012484

  Control Housing Cover Assy. 

1

53 

0012540

  Conveyor Cover Rear Assy. (Incl. #47)  1

54 

0012541

  Heat Shield Assy. 

1

55 

7000578

  Damper Replacement Kit 

-

 

 

(Incl. Two Sheets and Four Springs)

56 

0200293

  Base Gasket 8.5" Lg. 

2

57 

7000882

  Rocker Switch Kit 

-

58 

304P105*

  Nut, Hex “KEPS” #4-40 

-

59 

4030332

  Hi-Limit Thermostat 

1

60 

4051005

  Receptacle (250V/15A) 

2

61 

0505980

  Outer Retainer 

2

62 

306P103*

  Mach. Screw #6-32 x 3/8" 

-

63 

1001390

  Control Label 

1

64 

7000948

  Control Board Replacement Kit 

-

65 

4070154

  Varistor Board 

1

66 

0506064

  Idler and Bearing Retainer 

1

67 

2150181

  Sprocket 25B20 1/2" Bore 

2

68 

0011299

  Sprocket/Bearing Assy. 

1

69 

331P103*

  Shoulder Bolt 3/8" x 1" 5/16-18 Thrd. 

-

70 

212P118*

  Flat Washer .316" ID x .687" OD x .047"  -

71 

4000199

  Gear Motor 

1

72  3100199  Screw #10-32 x 3/8 Lg. Socket Head 

4

73 

0505964

  Motor Mounting Plate 

1

74 

2150295

  Sprocket 25B28 .395" Bore 

1

75 

7000772

  Motor Replacement Kit 

-

 

 

(Incl. #71, 72, 73 & 74) 

76 

0505956

  Motor Mounting Bracket 

1

77 

7000769

  Drive Sprocket and Chain Kit 

-

 

 

(Incl. #74, 78 & two of 67)

78 

2150294

  Drive Chain 

1

79 

7000791

  Thermocouple Kit, Type “K” 3/16" Dia. 

1 

 

 

(Incl. #87)

80 

4010221

  Cap, MP, Motor Run (not shown) 

1

81  0400111  Shorty Bushing 1/2" 

1

82 

3250176

  Screw, Flange Hex Head Cap 

2

83 

4051010

  Relay, Solid State 50A Kit 

2

84 

0503359

  Relay Bracket 

1

85 

308P157*

  Screw #8-32 x 3/8" 

-

86 

0503150

  Heater Clip 

2

87 

2110197

  Metal Cable Clip 

2

88 

331P106*

  Lock Washer, 5/16" 

-

89 

331P101*

  Nut, Hex 5/16” x 18 

-

90 

4010187

  Transformer (240V) 

1

91 

300P102*

  Nut, Speed #8-32 “U” 

-

92 

7000625

  Release Sheet (Pack of 3) 

-

94 

7000400

  Interlock Switch Kit 

-

95 

4000202

  Fan, Axial (220/230V) 

1

96 

0503775

  Fan Duct 

2

97 

7000790

  Platen Bolt Kit (4-Pack) 

1

 Item  Part No. 

Description 

Qty.

* Only available in packages of 10.

REPLACEMENT PARTS (continued)

Содержание VCT-2010

Страница 1: ...Model VCT 2010 VERTICAL CONTACT TOASTER Owner s Manual P N 1011233 Rev B 09 13 MANUFACTURING NUMBERS 9210318 9210319 ...

Страница 2: ... and file a damage claim with them Save all packing materials when filing a claim Freight damage claims are the responsibility of the purchaser and are not covered under warranty The warranty does NOT extend to Damages caused in shipment or damage as result of improper use Installation of electrical service Normal maintenance as outlined in this manual Malfunction resulting from improper maintenan...

Страница 3: ...e U S or 630 784 1000 if you have trou ble locating your Authorized Service Agency OWNER INFORMATION continued Service Technical Assistance If you experience any problems with the installation or operation of your unit contact your local Roundup Authorized Service Agency Fill in the information below and have it handy when calling your Authorized Service Agency for assistance The serial number is ...

Страница 4: ...lectri cal shock It requires a grounded receptacle with separate electrical lines protected by fuses or a circuit breaker of the proper rating Bread may burn Therefore toasters must NOT be used near or below curtains or other combustible walls and materials Failure to maintain safe operating distances may cause discoloration or combustion When installing a Silicone Belt do NOT install it around th...

Страница 5: ...9210318 9210319 20 508 mm 15 1 4 387 mm 20 508 mm CAUTION Failure to use Release Sheets may result in damage to the unit and loss of warranty coverage WARNING ELECTRICAL SHOCK HAZARD FAILURE TO FOLLOW THE INSTRUCTIONS IN THIS MANUAL COULD RESULT IN SERIOUS INJURY OR DEATH Electrical ground is required on this appliance Do NOT modify the power cord plug If it does not fit the outlet have a proper o...

Страница 6: ...gure 1 VCT 2010 Vertical Contact Toaster SPECIFICATIONS continued Heat Shield Conveyor Cover Rear Conveyor Cover Front Bun Chute Silicone Belt Release Sheet Control Panel and Power Switch Roller Tensioner Conveyor Belt Chain LIG HT ER PR OG RA M DA RK ER ...

Страница 7: ... or plug in water Keep the power cord away from heated surfaces Do NOT allow the power cord to hang over the edge of a table or counter Connect the unit to the proper power supply Refer to the specification plate for the proper voltage INSTALLATION Assembling the Unit NOTE The factory has pre installed a Release Sheet over the Platen Figure 1 Verify that it is properly in place before proceeding 1...

Страница 8: ...ately 18 seconds 5 Test at least 4 buns before putting the toaster into service 6 Turn the power off for the unit when finished toasting for the day Then proceed with the Daily Cleaning as outlined in the Maintenance section of this manual Hi Limit Control Temperature Controls Temperature Display Power Switch Bun Chute Bun Thickness Adjustment Controls Side of Unit Heel Side Crown Side Figure 3 VC...

Страница 9: ...M button Continue to hold the button until ENA appears on the display after approximately 10 seconds 3 Release the PROGRAM button The display now shows the Platen Setpoint Temperature 4 To adjust the Platen Setpoint press the LIGHTER or DARKER buttons to reach the desired tem perature NOTE The recommended temperature setting for the Platen Heater is 570 F 299 C OPERATION continued 5 Press the PROG...

Страница 10: ...nly approved setting is left to right up up up down 1 on 2 3 4 off ERR 5 Internal error Cycle the Power Switch If error persists replace the board ERR 6 Internal error Cycle the Power Switch If error persists replace the board ERR 7 Not used ERR 8 Shorted Platen Thermocouple ERR 9 Open Platen Thermocouple Fault Messages The Control Display will flash fault messages when there is a problem with the...

Страница 11: ...a clean white towel and hot Detergent Solution Rinse with a clean white towel and clean rinse water Sanitize using a clean white towel and Sanitizer Solution Rotate Belt around so the side facing inward is fac ing out exposing the soiled areas of the Silicone Belt Wash rinse and sanitize following the above step Remove Release Sheets that have been soaking and take to dishwashing sink Hand wash ri...

Страница 12: ...Figure 8 5 Install the new Release Sheet by draping it over both sides of the Platen with the crease centered on the Platen 6 Reinstall the Heat Shield with the Release Sheet retainer clips securely over the Release Sheet and Platen 7 Plug in the power cord and test the unit before returning it to service NOTE Make sure the Heat Shield is activating the Conveyor Safety Interlock Switch The unit wi...

Страница 13: ... hanging down Figure 9 NOTE Make sure the Silicone Belt is only installed around the Conveyor Belt Chain 7 Install the Silicone Belt Pins in the new Silicone Belts ensuring the ends are properly aligned Figure 10 8 Set the Bun Thickness Compression Knobs to 3 and 4 9 Reinstall the front and rear Conveyor Covers 10 Reinstall the Heat Shield 11 Plug in the power cord and test the unit before returni...

Страница 14: ...be removed REMOVING CONVEYOR BELT CHAIN LINKS 1 Turn the power off unplug the power cord and allow the unit to cool 2 Remove the Bun Chute and Heat Shield Set the Bun Thickness Compression Knobs to 6 and 6 3 Remove the Conveyor Cover s and pull the Silicone Belt Pin out of the zipper Remove the Silicone Belt s 4 Locate the two Master Links Figure 12 5 Remove the Master Link on both the left and ri...

Страница 15: ...of the Conveyor Cover 1 2 Inch Roller Tensioner Assy Inner Surface of Conveyor cover Figure 14 Measuring Roller Tensioner Acorn Nuts Roller Tensioner Assy Tape Spacers Rear Conveyor Cover NOTE Installation is the same for both the Front and Rear Conveyor Covers REPLACING THE CONVEYOR BELT CHAINS 1 Turn the unit off unplug the power cord and allow the unit to cool 2 Remove the Bun Chute and Heat Sh...

Страница 16: ...09 13 TROUBLESHOOTING Motor Hi Limit Control Platen Relay Auxiliary Relay Transformer Rear Auxiliary Air Heater Platen Conveyor Safety Interlock Switch Front Auxiliary Air Heater Power Switch Control Board Drive Chain Drive Sprocket Idler Sprocket ...

Страница 17: ...persists contact your maintenance person or Authorized Service Agency for service Failed Cooling Fan Failed Control Board Control Display flashes HI continuously Buns burn Failed Platen Solid State Relay Contact your maintenance person or Authorized Service Agency for service Failed Control Board Failed Platen Thermocouple Control Display flashes ERR 9 continuously Buns not toasting properly Loose...

Страница 18: ...does not turn Damaged or Missing Roller Tensioner s Adjust or replace Roller Tensioner s Conveyor Belt Chain has stretched Chain skipping on sprockets Measure and adjust the Conveyor Belt Chains as described in the Maintenance section of this manual Motor Drive Chain came off Sprocket s Reinstall Drive Chain Drive Chain needs lubrication Lubricate chain with Lubit 8 P N 2140152 Drive Motor has fai...

Страница 19: ...he Maintenance section of this manual Conveyor Safety Interlock Switch is not being activated by the Heat Shield Heat Shield is positioned incorrectly Reposition Heat Shield Heat Shield is damaged Replace if necessary If the Conveyor Safety Interlock Switch is damaged contact your maintenance person or Authorized Service Agency for service Silicone Belts slipping over Conveyor Belt Chains Remove S...

Страница 20: ...anual Conveyor Belt Chains have stretched Measure and adjust the Conveyor Belt Chains as described in the Maintenance section of this manual Conveyor Belt Chains adjusted incorrectly Sugar and or carbon has accumu lated inside the Silicone Belt and between the Conveyor Belt Chain and Tensioner Slide Rails Remove Silicone Belts clean Conveyor Belt Chain links just as you clean the Silicone Belts da...

Страница 21: ...21 VERTICAL CONTACT TOASTER P N 1011233 Rev B 09 13 21 26 26 32 34 35 37 38 33 25 27 17 13 6 7 7 8 6 14 16 15 5 4 9 1 10 12 2 3 10 18 22 26 24 26 28 29 30 31 36 39 24 40 REPLACEMENT PARTS ...

Страница 22: ...VERTICAL CONTACT TOASTER 22 P N 1011233 Rev B 09 13 46 47 47 96 92 48 49 52 50 51 56 53 54 55 43 42 95 94 LIG HT ER PR OG RA M DA RK ER REPLACEMENT PARTS continued ...

Страница 23: ... N 1011233 Rev B 09 13 LIGHTE R PR OGRAM DAR KE R 57 64 65 85 6 7 11 87 20 84 79 90 97 91 83 81 66 41 67 67 68 74 74 73 71 75 77 72 76 67 10 16 12 82 59 58 58 78 69 70 89 88 10 63 62 60 61 86 60 62 87 12 REPLACEMENT PARTS continued ...

Страница 24: ...over Front Assy Incl 47 1 47 7000759 Roller Tensioner Kit Two Pack 48 0505966 Bun Chute 1 49 0012534 Base Heater Assy 1 50 0506069 Inner Base 1 51 0200296 Base Gasket 17 25 Lg 2 52 0012484 Control Housing Cover Assy 1 53 0012540 Conveyor Cover Rear Assy Incl 47 1 54 0012541 Heat Shield Assy 1 55 7000578 Damper Replacement Kit Incl Two Sheets and Four Springs 56 0200293 Base Gasket 8 5 Lg 2 57 7000...

Страница 25: ...25 VERTICAL CONTACT TOASTER P N 1011233 Rev B 09 13 WIRING DIAGRAM 14 GA ...

Страница 26: ...ion of the wire belt 2Pick belt up from the center and feed flap end beneath yellow bar and lower belt until the other end of the belt is on the bottom of the toaster Feed belt from the bottom through bottom yellow bar until both ends are approximately in the middle of the toaster 4Assure both clips are attached using two wires only to the wire belt Then position both ends of the new belt together...

Страница 27: ...27 VERTICAL CONTACT TOASTER P N 1011233 Rev B 09 13 NOTES ...

Страница 28: ...ll Assembly due to abuse misuse dropping of unit shock loads or exceeding maximum weight capacity 4 lbs This warranty does not cover water contamination problems such as foreign material in water lines or inside solenoid valves It does not cover water pressure problems or failures resulting from improper incorrect voltage supply This warranty does not cover Travel Time Mileage in excess of 2 hours...

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