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5 Preparation

Installer reference guide

8

07C2V3

ROTEX HPSU monobloc compact outdoor unit

4P501827-1 – 2017.08

▪ In  places  where  a  mineral  oil  mist,  spray  or  vapour  may  be

present  in  the  atmosphere.  Plastic  parts  may  deteriorate  and  fall
off or cause water leakage.

It  is  NOT  recommended  to  install  the  unit  in  the  following  places
because it may shorten the life of the unit:

▪ Where the voltage fluctuates a lot

▪ In vehicles or vessels

▪ Where acidic or alkaline vapour is present

Seaside  installation.

  Make  sure  the  outdoor  unit  is  NOT  directly

exposed  to  sea  winds.  This  is  to  prevent  corrosion  caused  by  high
levels of salt in the air, which might shorten the life of the unit.

Install the outdoor unit away from direct sea winds.

Example: 

Behind the building.

b

c

a

If the outdoor unit is exposed to direct sea winds, install a
windbreaker.

▪ Height of windbreaker≥1.5×height of outdoor unit

▪ Mind  the  service  space  requirements  when  installing  the

windbreaker.

a

b

c

d

c

d

a

Sea wind

b

Building

c

Outdoor unit

d

Windbreaker

The  outdoor  unit  is  designed  for  outdoor  installation  only,  and  for
ambient temperatures ranging 10~43°C in cooling mode, –25~25°C
in  space  heating  mode,  and  –25~35°C  in  domestic  hot  water
operation mode.

5.2.2

Additional installation site requirements
of the outdoor unit in cold climates

Protect the outdoor unit against direct snowfall and take care that the
outdoor unit is NEVER snowed up.

c

a

b

c

d

a

Snow cover or shed

b

Pedestal

c

Prevailing wind direction

d

Air outlet

In  any  case,  provide  at  least  300  mm  of  free  space  below  the  unit.
Additionally, make sure the unit is positioned at least 100 mm above
the  maximum  expected  level  of  snow.  See 

"6.3  Mounting  the

outdoor unit" on page 12

 for more details.

In  heavy  snowfall  areas  it  is  very  important  to  select  an  installation
site  where  the  snow  will  NOT  affect  the  unit.  If  lateral  snowfall  is
possible, make sure that the heat exchanger coil is NOT affected by
the snow. If necessary, install a snow cover or shed and a pedestal.

5.3

Preparing water piping

5.3.1

Water circuit requirements

INFORMATION

Also  read  the  precautions  and  requirements  in  the
"General safety precautions" chapter.

NOTICE

In  case  of  plastic  pipes,  make  sure  they  are  fully  oxygen
diffusion  tight  according  to  DIN  4726.  The  diffusion  of
oxygen into the piping can lead to excessive corrosion.

Connecting piping – Legislation.

 Make all piping connections in

accordance  with  the  applicable  legislation  and  the  instructions  in
the "Installation" chapter, respecting the water inlet and outlet.

Connecting  piping  –  Force.

  Do  NOT  use  excessive  force  when

connecting  the  piping.  Deformation  of  the  piping  can  cause
malfunctioning of the unit.

Connecting  piping  –  Tools.

  Only  use  appropriate  tooling  to

handle  brass,  which  is  a  soft  material.  If  NOT,  pipes  will  get
damaged.

Connecting piping – Air, moisture, dust.

 If air, moisture or dust

gets into the circuit, problems may occur. To prevent this:

▪ Only use clean pipes

▪ Hold the pipe end downwards when removing burrs.

▪ Cover the pipe end when inserting it through a wall, to prevent

dust and/or particles entering the pipe.

▪ Use a decent thread sealant to seal connections.

NOTICE

If  glycol  is  present  in  the  system,  make  sure  the  thread
sealant used is resistant to glycol.

Содержание RBLQ05C2V3

Страница 1: ...Installer reference guide ROTEX HPSU monobloc compact outdoor unit English Installer reference guide ROTEX HPSU monobloc compact outdoor unit ...

Страница 2: ... 6 4 Connecting the water piping 14 6 4 1 About connecting the water piping 14 6 4 2 Precautions when connecting the water piping 14 6 4 3 To connect the water piping 14 6 4 4 To insulate the water piping 15 6 5 Connecting the electrical wiring 15 6 5 1 About connecting the electrical wiring 15 6 5 2 Precautions when connecting the electrical wiring 15 6 5 3 Guidelines when connecting the electric...

Страница 3: ...N Do NOT touch the air inlet or aluminium fins of the unit NOTICE Do NOT place any objects or equipment on top of the unit Do NOT sit climb or stand on the unit NOTICE Works executed on the outdoor unit are best done under dry weather conditions to avoid water ingress In accordance with the applicable legislation it might be necessary to provide a logbook with the product containing at least infor...

Страница 4: ...linder is marked with Liquid filling siphon attached Charge with the cylinder upright A siphon tube is NOT present Charge with the cylinder upside down Open refrigerant cylinders slowly Charge the refrigerant in liquid form Adding it in gas form may prevent normal operation CAUTION When the refrigerant charging procedure is done or when pausing close the valve of the refrigerant tank immediately I...

Страница 5: ... NOTICE Only applicable if the power supply is three phase and the compressor has an ON OFF starting method If there exists the possibility of reversed phase after a momentary black out and the power goes on and off while the product is operating attach a reversed phase protection circuit locally Running the product in reversed phase can break the compressor and other parts 2 About the documentati...

Страница 6: ...tdoor unit 1 2 3 2 2 To remove the accessories from the outdoor unit 1 Open the outdoor unit 5 3 2 Remove the accessories 1 1 1 1 a b c d 2 1 2 f e g a General safety precautions b Addendum book for optional equipment c Outdoor unit installation manual d Operation manual e Sealing ring for shut off valve f Shut off valve g Unit mounting plate 4 About the units and options 4 1 Overview About the un...

Страница 7: ...on location with sufficient space for carrying the unit in and out of the site 5 2 1 Installation site requirements of the outdoor unit INFORMATION Also read the precautions and requirements in the General safety precautions chapter Mind the following spacing guidelines 1200 250 400 250 400 250 350 350 mm mm a b b a a Air outlet b Air inlet INFORMATION If shut off valves are installed on the unit ...

Страница 8: ...at least 300 mm of free space below the unit Additionally make sure the unit is positioned at least 100 mm above the maximum expected level of snow See 6 3 Mounting the outdoor unit on page 12 for more details In heavy snowfall areas it is very important to select an installation site where the snow will NOT affect the unit If lateral snowfall is possible make sure that the heat exchanger coil is ...

Страница 9: ...on may occur Non brass metallic piping When using non brass metallic piping insulate the brass and non brass properly so that they do NOT make contact with each other This to prevent galvanic corrosion Filter It is strongly recommended to install an additional filter on the heating water circuit Especially to remove metallic particles from foul heating piping it is recommended to use a magnetic or...

Страница 10: ...layed on the user interface In this case the minimum flow rate can be checked by way of the pump test check that the user interface does NOT display error 7H NOTICE When circulation in each or certain space heating loops is controlled by remotely controlled valves it is important that the minimum flow rate is guaranteed even if all valves are closed In case the minimum flow rate cannot be reached ...

Страница 11: ... the safety devices required by the applicable legislation WARNING ALWAYS use multicore cable for power supply cables 5 4 2 Overview of electrical connections for external and internal actuators The following illustration shows the required field wiring INFORMATION The following illustration is an example and might NOT match your system layout 2 3 4 1 a b a Outdoor unit b HPSU monobloc tank Item D...

Страница 12: ...quirements in the following chapters General safety precautions Preparation 6 3 3 To provide the installation structure Check the strength and level of the installation ground so that the unit will not cause any operating vibration or noise Fix the unit securely by means of foundation bolts in accordance with the foundation drawing INFORMATION For information on the available options contact your ...

Страница 13: ...l the outdoor unit CAUTION Do NOT remove the protective cardboard before the unit is installed properly 1 Lift the outdoor unit 2 Install the outdoor unit as follows 1 1 3 1 2 1 4 a a a a Air outlet NOTICE Properly align the unit Make sure the backside of the unit does NOT protrude 3 Remove the protective cardboard and instruction sheet b a a Protective cardboard b Instruction sheet ...

Страница 14: ...r unit from falling over In case the unit is installed in places where strong wind can tilt the unit take following measure 1 Prepare 2 cables as indicated in the following illustration field supply 2 Place the 2 cables over the outdoor unit 3 Insert a rubber sheet between the cables and the outdoor unit to prevent the cable from scratching the paint field supply 4 Attach the cable s ends Tighten ...

Страница 15: ...ommended to install the shut off valves indoors 6 5 Connecting the electrical wiring 6 5 1 About connecting the electrical wiring Before connecting the electrical wiring Make sure the water piping is connected Typical workflow Connecting the electrical wiring typically consists of the following stages 1 Making sure the power supply system complies with the electrical specifications of the units 2 ...

Страница 16: ...c Power supply cable NOTICE The distance between the high voltage and low voltage cables should be at least 25 mm Routing Possible cables depends on the installed options a Low voltage Interconnection cable to HPSU monobloc tank Remote outdoor sensor option b High voltage Shut off valve field supply c Main power supply Main power supply 4 Inside the unit route the wiring as follows a b a Low volta...

Страница 17: ...he unit This phenomenon is caused by the compressor that needs a continuous run time of 50 hours before reaching smooth operation and stable power consumption NOTICE NEVER operate the unit without thermistors and or pressure sensors switches Burning of the compressor might result 7 3 Checklist before commissioning Do NOT operate the system before the following checks are OK Depending on the system...

Страница 18: ...efrigerant Total refrigerant charge in kg 1000 9 1 Overview Maintenance and service This chapter contains information about The yearly maintenance of the outdoor unit 9 2 Maintenance safety precautions DANGER RISK OF ELECTROCUTION DANGER RISK OF BURNING NOTICE Risk of electrostatic discharge Before performing any maintenance or service work touch a metal part of the unit in order to eliminate stat...

Страница 19: ...K OF EXPLOSION Pump down Refrigerant leakage If you want to pump down the system and there is a leakage in the refrigerant circuit Do NOT use the unit s automatic pump down function with which you can collect all refrigerant from the system into the outdoor unit Possible consequence Self combustion and explosion of the compressor because of air going into the operating compressor Use a separate re...

Страница 20: ...mistor Accumulator Compressor High pressure switch Muffler Muffler 4 way valve Pressure sensor Refrigerant flow Cooling Heating Liquid stop valveV Plate heat exchanger Gas stop valve with service port Air purge Flow sensor Pump Flow switch Outlet Shut off valve with drain fill valve Expansion vessel Safety valve Blow off Filter Inlet Outlet water heat exchanger thermistor Refrigerant liquid side t...

Страница 21: ...nsor S1PH High pressure switch S2 S503 Connector SA1 Surge arrestor SHEET METAL Terminal strip on fixed plate SW1 SW3 Push buttons SW2 SW5 DIP switches U Connector V Connector V2 V3 V401 Varistor W Connector X11A X12A Connector X1M X2M Terminal strip Y1E Electronic expansion valve coil Y1R Reversing solenoid valve coil Z1C Z4C Ferrite core Field wiring Terminal strip Connector Terminal Protective ...

Страница 22: ...min C 4D097263 RDLQ07CAV3 RBLQ07CAV3 0 10 20 30 40 50 60 70 80 0 5 10 15 20 25 30 35 40 A kPa B l min C 4D097263 A External static pressure B Water flow rate C Operation range Notes About the dashed lines The operation area is extended to lower flow rates only in case the unit operates with heat pump only and the temperature of the flow medium is sufficiently high This does not apply to start up o...

Страница 23: ...duct or application explaining how to install configure and maintain it Operation manual Instruction manual specified for a certain product or application explaining how to operate it Maintenance instructions Instruction manual specified for a certain product or application which explains if relevant how to install configure operate and or maintain the product or application Accessories Labels man...

Страница 24: ...sland Our partners abroad Unsere Partner im Ausland Nos partenaires à l étranger Le nostre sedi all estero Neustros representantes en el extranjero Nasi partnerzy za granicą Naši partneři v zahraničí http de rotex heating com ueber rotex international 4P501827 1 2017 08 ROTEX Subject to change and correction ...

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