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1 General safety precautions

Installer reference guide

3

07C2V3
ROTEX HPSU monobloc compact outdoor unit
4P501827-1 – 2017.08

WARNING: FLAMMABLE MATERIAL

CAUTION

Indicates a situation that could result in minor or moderate
injury.

NOTICE

Indicates  a  situation  that  could  result  in  equipment  or
property damage.

INFORMATION

Indicates useful tips or additional information.

Symbol

Explanation

Before installation, read the installation and
operation manual, and the wiring instruction sheet.

Before performing maintenance and service tasks,
read the service manual.

For more information, see the installer and user
reference guide.

1.2

For the installer

1.2.1

General

If  you  are  not  sure  how  to  install  or  operate  the  unit,  contact  your
dealer.

NOTICE

Improper  installation  or  attachment  of  equipment  or
accessories  could  result  in  electric  shock,  short-circuit,
leaks,  fire  or  other  damage  to  the  equipment.  Only  use
accessories,  optional  equipment  and  spare  parts  made  or
approved by ROTEX.

WARNING

Make  sure  installation,  testing  and  applied  materials
comply  with  applicable  legislation  (on  top  of  the
instructions described in the ROTEX documentation).

CAUTION

Wear  adequate  personal  protective  equipment  (protective
gloves,  safety  glasses,…)  when  installing,  maintaining  or
servicing the system.

WARNING

Tear apart and throw away plastic packaging bags so that
nobody,  especially  children,  can  play  with  them.  Possible
risk: suffocation.

DANGER: RISK OF BURNING

▪ Do  NOT  touch  the  refrigerant  piping,  water  piping  or

internal parts during and immediately after operation. It
could  be  too  hot  or  too  cold.  Give  it  time  to  return  to
normal  temperature.  If  you  must  touch  it,  wear
protective gloves.

▪ Do NOT touch any accidental leaking refrigerant.

WARNING

Provide adequate measures to prevent that the unit can be
used  as  a  shelter  by  small  animals.  Small  animals  that
make contact with electrical parts can cause malfunctions,
smoke or fire.

CAUTION

Do NOT touch the air inlet or aluminium fins of the unit.

NOTICE

▪ Do  NOT  place  any  objects  or  equipment  on  top  of  the

unit.

▪ Do NOT sit, climb or stand on the unit.

NOTICE

Works  executed  on  the  outdoor  unit  are  best  done  under
dry weather conditions to avoid water ingress.

In  accordance  with  the  applicable  legislation,  it  might  be  necessary
to provide a logbook with the product containing at least: information
on maintenance, repair work, results of tests, stand-by periods,…

Also,  at  least,  following  information  must  be  provided  at  an
accessible place at the product:

▪ Instructions for shutting down the system in case of an emergency

▪ Name and address of fire department, police and hospital

▪ Name,  address  and  day  and  night  telephone  numbers  for

obtaining service

In Europe, EN378 provides the necessary guidance for this logbook.

1.2.2

Installation site

▪ Provide  sufficient  space  around  the  unit  for  servicing  and  air

circulation.

▪ Make  sure  the  installation  site  withstands  the  unit's  weight  and

vibration.

▪ Make  sure  the  area  is  well  ventilated.  Do  NOT  block  any

ventilation openings.

▪ Make sure the unit is level.

Do NOT install the unit in the following places:

▪ In potentially explosive atmospheres.

▪ In  places  where  there  is  machinery  that  emits  electromagnetic

waves.  Electromagnetic  waves  may  disturb  the  control  system,
and cause malfunction of the equipment.

▪ In  places  where  there  is  a  risk  of  fire  due  to  the  leakage  of

flammable  gases  (example:  thinner  or  gasoline),  carbon  fibre,
ignitable dust.

▪ In  places  where  corrosive  gas  (example:  sulphurous  acid  gas)  is

produced. Corrosion of copper pipes or soldered parts may cause
the refrigerant to leak.

1.2.3

Refrigerant

If applicable. See the installation manual or installer reference guide
of your application for more information.

NOTICE

Make  sure  refrigerant  piping  installation  complies  with
applicable  legislation.  In  Europe,  EN378  is  the  applicable
standard.

NOTICE

Make  sure  the  field  piping  and  connections  are  not
subjected to stress.

WARNING

During  tests,  NEVER  pressurize  the  product  with  a
pressure higher than the maximum allowable pressure (as
indicated on the nameplate of the unit).

Содержание RBLQ05C2V3

Страница 1: ...Installer reference guide ROTEX HPSU monobloc compact outdoor unit English Installer reference guide ROTEX HPSU monobloc compact outdoor unit ...

Страница 2: ... 6 4 Connecting the water piping 14 6 4 1 About connecting the water piping 14 6 4 2 Precautions when connecting the water piping 14 6 4 3 To connect the water piping 14 6 4 4 To insulate the water piping 15 6 5 Connecting the electrical wiring 15 6 5 1 About connecting the electrical wiring 15 6 5 2 Precautions when connecting the electrical wiring 15 6 5 3 Guidelines when connecting the electric...

Страница 3: ...N Do NOT touch the air inlet or aluminium fins of the unit NOTICE Do NOT place any objects or equipment on top of the unit Do NOT sit climb or stand on the unit NOTICE Works executed on the outdoor unit are best done under dry weather conditions to avoid water ingress In accordance with the applicable legislation it might be necessary to provide a logbook with the product containing at least infor...

Страница 4: ...linder is marked with Liquid filling siphon attached Charge with the cylinder upright A siphon tube is NOT present Charge with the cylinder upside down Open refrigerant cylinders slowly Charge the refrigerant in liquid form Adding it in gas form may prevent normal operation CAUTION When the refrigerant charging procedure is done or when pausing close the valve of the refrigerant tank immediately I...

Страница 5: ... NOTICE Only applicable if the power supply is three phase and the compressor has an ON OFF starting method If there exists the possibility of reversed phase after a momentary black out and the power goes on and off while the product is operating attach a reversed phase protection circuit locally Running the product in reversed phase can break the compressor and other parts 2 About the documentati...

Страница 6: ...tdoor unit 1 2 3 2 2 To remove the accessories from the outdoor unit 1 Open the outdoor unit 5 3 2 Remove the accessories 1 1 1 1 a b c d 2 1 2 f e g a General safety precautions b Addendum book for optional equipment c Outdoor unit installation manual d Operation manual e Sealing ring for shut off valve f Shut off valve g Unit mounting plate 4 About the units and options 4 1 Overview About the un...

Страница 7: ...on location with sufficient space for carrying the unit in and out of the site 5 2 1 Installation site requirements of the outdoor unit INFORMATION Also read the precautions and requirements in the General safety precautions chapter Mind the following spacing guidelines 1200 250 400 250 400 250 350 350 mm mm a b b a a Air outlet b Air inlet INFORMATION If shut off valves are installed on the unit ...

Страница 8: ...at least 300 mm of free space below the unit Additionally make sure the unit is positioned at least 100 mm above the maximum expected level of snow See 6 3 Mounting the outdoor unit on page 12 for more details In heavy snowfall areas it is very important to select an installation site where the snow will NOT affect the unit If lateral snowfall is possible make sure that the heat exchanger coil is ...

Страница 9: ...on may occur Non brass metallic piping When using non brass metallic piping insulate the brass and non brass properly so that they do NOT make contact with each other This to prevent galvanic corrosion Filter It is strongly recommended to install an additional filter on the heating water circuit Especially to remove metallic particles from foul heating piping it is recommended to use a magnetic or...

Страница 10: ...layed on the user interface In this case the minimum flow rate can be checked by way of the pump test check that the user interface does NOT display error 7H NOTICE When circulation in each or certain space heating loops is controlled by remotely controlled valves it is important that the minimum flow rate is guaranteed even if all valves are closed In case the minimum flow rate cannot be reached ...

Страница 11: ... the safety devices required by the applicable legislation WARNING ALWAYS use multicore cable for power supply cables 5 4 2 Overview of electrical connections for external and internal actuators The following illustration shows the required field wiring INFORMATION The following illustration is an example and might NOT match your system layout 2 3 4 1 a b a Outdoor unit b HPSU monobloc tank Item D...

Страница 12: ...quirements in the following chapters General safety precautions Preparation 6 3 3 To provide the installation structure Check the strength and level of the installation ground so that the unit will not cause any operating vibration or noise Fix the unit securely by means of foundation bolts in accordance with the foundation drawing INFORMATION For information on the available options contact your ...

Страница 13: ...l the outdoor unit CAUTION Do NOT remove the protective cardboard before the unit is installed properly 1 Lift the outdoor unit 2 Install the outdoor unit as follows 1 1 3 1 2 1 4 a a a a Air outlet NOTICE Properly align the unit Make sure the backside of the unit does NOT protrude 3 Remove the protective cardboard and instruction sheet b a a Protective cardboard b Instruction sheet ...

Страница 14: ...r unit from falling over In case the unit is installed in places where strong wind can tilt the unit take following measure 1 Prepare 2 cables as indicated in the following illustration field supply 2 Place the 2 cables over the outdoor unit 3 Insert a rubber sheet between the cables and the outdoor unit to prevent the cable from scratching the paint field supply 4 Attach the cable s ends Tighten ...

Страница 15: ...ommended to install the shut off valves indoors 6 5 Connecting the electrical wiring 6 5 1 About connecting the electrical wiring Before connecting the electrical wiring Make sure the water piping is connected Typical workflow Connecting the electrical wiring typically consists of the following stages 1 Making sure the power supply system complies with the electrical specifications of the units 2 ...

Страница 16: ...c Power supply cable NOTICE The distance between the high voltage and low voltage cables should be at least 25 mm Routing Possible cables depends on the installed options a Low voltage Interconnection cable to HPSU monobloc tank Remote outdoor sensor option b High voltage Shut off valve field supply c Main power supply Main power supply 4 Inside the unit route the wiring as follows a b a Low volta...

Страница 17: ...he unit This phenomenon is caused by the compressor that needs a continuous run time of 50 hours before reaching smooth operation and stable power consumption NOTICE NEVER operate the unit without thermistors and or pressure sensors switches Burning of the compressor might result 7 3 Checklist before commissioning Do NOT operate the system before the following checks are OK Depending on the system...

Страница 18: ...efrigerant Total refrigerant charge in kg 1000 9 1 Overview Maintenance and service This chapter contains information about The yearly maintenance of the outdoor unit 9 2 Maintenance safety precautions DANGER RISK OF ELECTROCUTION DANGER RISK OF BURNING NOTICE Risk of electrostatic discharge Before performing any maintenance or service work touch a metal part of the unit in order to eliminate stat...

Страница 19: ...K OF EXPLOSION Pump down Refrigerant leakage If you want to pump down the system and there is a leakage in the refrigerant circuit Do NOT use the unit s automatic pump down function with which you can collect all refrigerant from the system into the outdoor unit Possible consequence Self combustion and explosion of the compressor because of air going into the operating compressor Use a separate re...

Страница 20: ...mistor Accumulator Compressor High pressure switch Muffler Muffler 4 way valve Pressure sensor Refrigerant flow Cooling Heating Liquid stop valveV Plate heat exchanger Gas stop valve with service port Air purge Flow sensor Pump Flow switch Outlet Shut off valve with drain fill valve Expansion vessel Safety valve Blow off Filter Inlet Outlet water heat exchanger thermistor Refrigerant liquid side t...

Страница 21: ...nsor S1PH High pressure switch S2 S503 Connector SA1 Surge arrestor SHEET METAL Terminal strip on fixed plate SW1 SW3 Push buttons SW2 SW5 DIP switches U Connector V Connector V2 V3 V401 Varistor W Connector X11A X12A Connector X1M X2M Terminal strip Y1E Electronic expansion valve coil Y1R Reversing solenoid valve coil Z1C Z4C Ferrite core Field wiring Terminal strip Connector Terminal Protective ...

Страница 22: ...min C 4D097263 RDLQ07CAV3 RBLQ07CAV3 0 10 20 30 40 50 60 70 80 0 5 10 15 20 25 30 35 40 A kPa B l min C 4D097263 A External static pressure B Water flow rate C Operation range Notes About the dashed lines The operation area is extended to lower flow rates only in case the unit operates with heat pump only and the temperature of the flow medium is sufficiently high This does not apply to start up o...

Страница 23: ...duct or application explaining how to install configure and maintain it Operation manual Instruction manual specified for a certain product or application explaining how to operate it Maintenance instructions Instruction manual specified for a certain product or application which explains if relevant how to install configure operate and or maintain the product or application Accessories Labels man...

Страница 24: ...sland Our partners abroad Unsere Partner im Ausland Nos partenaires à l étranger Le nostre sedi all estero Neustros representantes en el extranjero Nasi partnerzy za granicą Naši partneři v zahraničí http de rotex heating com ueber rotex international 4P501827 1 2017 08 ROTEX Subject to change and correction ...

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