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Publication 2198-RM005A-EN-P - October 2020

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Содержание 2198-C1004-ERS

Страница 1: ...alog Numbers 2198 C1004 ERS 2198 C1007 ERS 2198 C1015 ERS 2198 C1020 ERS 2198 C2030 ERS 2198 C2055 ERS 2198 C2075 ERS 2198 C4004 ERS 2198 C4007 ERS 2198 C4015 ERS 2198 C4020 ERS 2198 C4030 ERS 2198 C4055 ERS 2198 C4075 ERS Reference Manual Original Instructions ...

Страница 2: ...ed by Rockwell Automation Inc with respect to use of information circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited Throughout this manual when necessary we use notes to make you aware of safety considerations Labels may also be on or inside the equipment to prov...

Страница 3: ...it Breaker and Fuse Considerations 12 Power Specifications 13 I O Availability and Specifications 17 Digital Inputs 17 Motor Brake Output 20 Control and Auxiliary Power Specifications 22 Kinetix Motor and Actuator Compatibility 23 Feedback Devices 23 Accessories 24 Required Accessories 25 Optional Drive Accessories 26 Communication 26 Chapter 2 Connectors Kinetix 350 Servo Drive Connector Location...

Страница 4: ...o Kinetix 5300 Servo Drive Migration Guide Chapter 4 System Architecture Drive System Overview 43 Kinetix 350 Servo Drive System Architecture 45 Kinetix 5300 Drive Hardware and Input Power Configurations 46 Typical Communication Configurations 48 Appendix A Feature Comparison 51 ...

Страница 5: ...re and safety precautions Product compatibility information and release notes are available online within the Product Compatibility and Download Center at rok auto pcdc Migration Options This migration guide provides you with the essential information to determine hardware design changes that can be necessary when migrating from a motion system that contains Kinetix 350 servo drives to one that co...

Страница 6: ... Provides installation instructions to mount wire and troubleshoot your Kinetix 5300 drive and system integration for your drive motor combination with a Logix controller Kinetix 350 EtherNet IP Indexing Servo Drives User Manual publication 2097 UM002 Provides installation instructions to mount wire and troubleshoot your Kinetix 350 drive and system integration for your drive motor combination wit...

Страница 7: ...001 and Servo Drive Installation Best Practices Application Technique publication MOTION AT004 for information on the concept of high frequency HF bonding the Ground Plane principle and electrical noise reduction Verify that your current motor is compatible Verify that the drive size is compatible Verify that the drive dimensions are compatible with your available installation space Verify that th...

Страница 8: ...inetix 350 drives Factors that affect the redesign effort include these considerations Drive sizing ratings and physical Dimension comparison Drive interconnects and cabling Accessories Cat No Frame Size Input Voltage Continuous Output Power kW Continuous Output Current A rms Peak Output Current A rms 2198 C1004 ERS 1 85 132V rms single phase 170 253V rms single phase 170 253V rms three phase 0 22...

Страница 9: ...5 LM 8 11 3 24 0 33 9 2198 C1015 ERS 8 5 11 7 12 2 41 3 2097 V33PR6 LM 12 17 0 36 0 50 9 2198 C1020 ERS 12 2 17 3 25 0 57 4 2097 V31PR0 LM 80 264V single phase 240V nom 2 2 8 6 0 8 5 2198 C1004 ERS 170 253V single phase 230V nom 2 8 4 0 9 5 13 4 2097 V31PR2 LM 4 5 7 12 0 17 0 2198 C1007 ERS 4 6 6 5 15 5 21 9 2097 V32PR0 LM 2 2 8 6 0 8 5 2198 C1004 ERS 2 8 4 0 9 5 13 4 2097 V32PR2 LM 4 5 7 12 0 17 ...

Страница 10: ...n Cat No Height mm in 1 Width mm in Depth mm in 2097 V31PR0 LM 238 9 37 68 0 2 68 185 7 28 2198 C1004 ERS 215 8 46 50 1 97 200 7 87 2097 V31PR2 LM 238 9 37 69 0 2 72 185 7 28 2198 C1007 ERS 215 8 46 50 1 97 200 7 87 2097 V32PR0 LM 238 9 37 68 0 2 68 230 9 06 2198 C1004 ERS 215 8 46 50 1 97 200 7 87 2097 V32PR2 LM 238 9 37 69 0 2 72 230 9 06 2198 C1007 ERS 215 8 46 50 1 97 200 7 87 2097 V32PR4 LM 2...

Страница 11: ...ction Determine the wire length for the AC line input after the drive location and cable routing are finalized In general the recommended drive replacement should not require changes in wiring length however the routing may need to change as the input power Mains IPD and motor power MP connections on the Kinetix 350 drives and Kinetix 5300 could be in different physical locations with different te...

Страница 12: ... Three phase KTK R 30 30 A 1489 M3C300 140M F8E C32 32 1492 SPM3D300 140M F8E C32 Table 7 Kinetix 5300 Drive Fuse and Circuit Breaker CB Specifications Kinetix 5300 Drives UL Applications IEC non UL Applications Drive Cat No Drive Voltage Phase Fuses Bussmann Molded Case CB Cat No DIN gG Fuses Amps max Miniature CB Cat No Molded Case CB Cat No 2198 C1004 ERS 110V Single phase KTK R 6 140U D6D2 B40...

Страница 13: ...0 drive modules are limited to 1 AC main power cycling per every 2 minutes 2 Peak RMS current allowed for up to 2 seconds with a 50 duty cycle 3 Nominal continuous power output kW applies to 240V AC drives Value is approximately one half of this kW rating when using 120V AC Table 9 Kinetix 350 Drives single phase and three phase Power Specifications Attribute 2097 V33PR1 LM 2097 V33PR3 LM 2097 V33...

Страница 14: ...04 ERS 2198 C1007 ERS 2198 C1015 ERS 2198 C1020 ERS AC input voltage 85 132V rms single phase 110V nom 170 253V rms single phase 230V nom 170 253V rms three phase 230V nom AC input frequency 47 63 Hz Main AC input current rms 1 2 17 A 3 56 A 6 58 A 9 45 A Max inrush current 0 pk Nom 110V input single phase Nom 230V input single phase Nom 230V input three phase 6 0 A 11 5 A 7 4 A 6 0 A 11 5 A 7 4 A...

Страница 15: ...2198 C1004 ERS 2198 C1007 ERS 2198 C1015 ERS 2198 C1020 ERS Table 12 Kinetix 5300 230V three phase Input Power Specifications Attribute 2198 C2030 ERS 2198 C2055 ERS 2198 C2075 ERS AC input voltage 170 253V rms three phase 230V nom AC input frequency 47 63 Hz Main AC input current rms 1 15 18 A 31 13 A 36 93 A Max inrush current 0 pk 7 4 A 14 8 A 14 8 A Peak AC input current rms 41 26 A 73 06 A 86...

Страница 16: ... 9 3 A 18 0 A 23 8 A Peak output current 0 pk 7 5 A 13 2 A 25 5 A 33 7 A Line loss ride through 20 ms Continuous output power 0 86 kW 1 55 kW 2 78 kW 3 90 kW Internal shunt on 775V Internal shunt off 765V Internal shunt resistor 100 Ω 100 Ω 60 Ω 60 Ω Internal shunt power 30 W 30 W 50 W 50 W Bus undervoltage limit 275V Bus overvoltage limit 810V Bus capacitance 165 µF 165 µF 280 µF 330 µF Capacitiv...

Страница 17: ...1 3 non brake motors 0 9 A DC 1 7 A DC 1 7 A DC Continuous output current rms 11 7 A 22 6 A 27 5 A Continuous output current 0 pk 16 5 A 32 0 A 38 9 A Peak output current rms 4 34 1 A 58 5 A 73 5 A Peak output current 0 pk 48 3 A 82 7 A 103 9 A Line loss ride through 20 ms Continuous output power 6 25 kW 12 08 kW 14 70 kW Internal shunt on 775V Internal shunt off 765V Internal shunt resistor 60 Ω ...

Страница 18: ...nom Propagation delay registration functions 5 µs Registration accuracy 3 µs Registration repeatability 200 ns 1 0 µs Input reaction time Disable 2 ms max Input reaction time Enable Positive Overtravel inputs 2 ms max Input protection Optically isolated reverse voltage protected Digital input type according to IEC 61131 2 24V DC Type 1 Table 16 Kinetix 350 Drives Fixed Digital Input Assignments IO...

Страница 19: ...re the inputs for PNP sourcing or NPN sinking Figure 1 Sourcing of Digital Inputs Figure 2 Sinking of Digital Inputs Figure 3 Sourcing of Registration Digital Input GND ENABLE HOME_SW POS_OT or NEG_OT COM 24V ENABLE HOME_SW POS_OT or NEG_OT 1 2 kΩ 1 2 kΩ GND ENABLE HOME_SW POS_OT or NEG_OT COM 24V ENABLE HOME_SW POS_OT or NEG_OT 1 2 kΩ 1 2 kΩ GND REG REG_COM 24V REG 1 2 kΩ 1 2 kΩ ...

Страница 20: ...lid state relay GND REG REG_COM 24V REG 1 2 kΩ 1 2 kΩ IMPORTANT To improve registration input EMC performance refer to the System Design for Control of Electrical Noise Reference Manual publication GMC RM001 Although any input can be configured as a registration input only two can be registration inputs at any one time Function Description Enable A 24V DC input is applied to this terminal to move ...

Страница 21: ...upply to the motor brake circuit of the Kinetix 5300 drive Instead either wire the motor brake circuit directly to the motor brake or use the 24V supplied by the Kinetix 5300 motor brake connector to drive an interposing relay In many cases the external relay circuit can be removed because the Kinetix 5300 can drive 2 25 A motor brakes directly which is sufficient for most applications Figure 6 Mo...

Страница 22: ... for up to the rated brake holding torque not to stop the rotation of the motor shaft or be used as a safety device You must command the servo drive to 0 rpm and engage the brake only after verifying that the motor shaft is at 0 rpm Table 18 Kinetix Drive Control Power Specification Comparison Attribute Kinetix 350 Drives Kinetix 5300 Drive 2 2 The cooling fan runs as part of the control power sta...

Страница 23: ...oders with these general specifications Table 19 Motor Compatibility Motor Actuator Cat No Kinetix 350 Kinetix 5300 MPL A B15xxx V Ex7xAA MPL A B2xxx V Ex7xAA MPL A B3xxx S Mx7xAA MPL A B4xxx S Mx7xAA MPL A B45xxx S Mx7xAA MPL A B5xxx S Mx7xAA MPL B6xxx S Mx7xAA MPL B8xxx S Mx7xAA MPL B9xxx S Mx7xAA MPL A B15xxx Hx7xAA MPL A B2xxx Hx7xAA MPL A B3xxx Hx7xAA MPL A B4xxx Hx7xAA MPL A B45xxx Hx7xAA Ye...

Страница 24: ...sed with Kinetix 350 drives can be reused with Kinetix 5300 drives Table 20 Motor Feedback General Specifications Attribute Value Feedback device support Hiperface Generic TTL Incremental Tamagawa 17 bit Serial Power supply EPWR5V 5 13 5 67V 400 mA max Power supply EPWR9V 8 3 9 9V 275 mA max Thermostat Single ended under 500 Ω no fault over 10 kΩ fault IMPORTANT Auto configuration in the Logix Des...

Страница 25: ...combination for the motor cables required for your system External Shunt Resistor 3 3 This is an optional accessory External passive shunts are available to provide additional shunt capacity for applications where the internal shunt capacity is exceeded AC Line Filters 3 2097 F4 2097 F5 or 2097 F6 These recommended line filters are required to meet CE requirements Table 23 Kinetix 5300 Drive Acces...

Страница 26: ...that are housed inside an enclosure Catalog numbers 2097 R6 2097 R7 and 2198 R001 2198 R002 2198 R004 are shunt resistors without an enclosure Communication Configuration programming and diagnostics of the Kinetix 350 and Kinetix 5300 drives are performed over the standard 10 100 Mbps Ethernet communication port by using the Studio 5000 Logix Designer application The Kinetix 350 drives have a sing...

Страница 27: ...ector Locations Kinetix 350 Drive FrontView 2097 V33PR5 LM drive is shown Kinetix 350 Drive BottomView 2097 V33PR5 LM drive is shown Kinetix 350 Drive TopView 2097 V33PR5 LM drive is shown 10 3 4 2 5 6 7 9 8 1 12 13 11 14 15 10 0 3 5 0 Table 24 Kinetix 350 Drive Connectors Item Description Item Description 1 Mains IPD connector 9 Motor feedback MF connector 2 Data status indicator and diagnostic d...

Страница 28: ...d clamp 7 Zero stack mounting tab cutout 13 Motor brake connector 2 Motor feedback MFB connector 8 Four character status display 14 Ground terminal 3 Digital inputs and auxiliary feedback connector 9 Navigation pushbuttons 15 Shunt resistor connector 4 Ethernet PORT1 RJ45 connector 10 Link speed status indicators 16 AC mains input power connector 5 Ethernet PORT2 RJ45 connector 11 Link Activity st...

Страница 29: ...TR_BRAKE 44 50 Reserved Table 26 Kinetix 350 Drive Digital Inputs IOD Pin Signal Description Capture Time Edge Level Sensitive IOD 29 ENABLE Optically isolated single ended active high signal Current loading is nominally 9 mA A 24V DC input is applied to this terminal to enable the axis 0 5 ms Level IOD 30 HOME Optically isolated single ended active high signal Current loading is nominally 9 mA Ho...

Страница 30: ...urrent sinking fast input 1 IN1 11 24V current sinking fast input 3 IN3 2 I O common for customer supplied 24V supply COM 12 I O common for customer supplied 24V supply COM 3 24V current sinking fast input 2 IN2 13 24V current sinking fast input 4 IN4 4 I O common for customer supplied 24V supply COM 14 I O common for customer supplied 24V supply COM 5 I O cable shield termination point SHLD 15 I ...

Страница 31: ...erential input SIN AM 2 Sine differential input AM differential input MTR_SIN MTR_AM 3 Cosine differential input BM differential input COS BM 3 Cosine differential input BM differential input MTR_COS MTR_BM 4 Cosine differential input BM differential input COS BM 4 Cosine differential input BM differential input MTR_COS MTR_BM 5 Data differential input Index pulse DATA IM 5 Data differential input...

Страница 32: ...fety Input 1 5 Safety common Safety COM 6 Safety input 2 24V DC to enable Safety Input 2 Table 31 Kinetix 5300 STO Connector Assignment STO Pins Description Signal 1 and 6 Safety bypass plus signal Connect to both safety inputs to disable the STO function SB 2 and 7 Safety bypass minus signal Connect to safety common to disable the STO function SB 3 and 8 STO input 1 SS_IN_CH0 S1 4 and 9 STO input...

Страница 33: ...A 238 9 37 9 7 0 38 5 0 0 19 0 3 5 0 61 0 2 40 2090 K2CK D15M Low Profile ConnectorKit for Bulletin 2090 flying lead Feedback Cable Additional clearance below the connector kit is necessary to provide the recommended cable bend radius 2097 TB1 I O Terminal Expansion Block Table 32 Kinetix 350 Dimensions Cat No Dimensions mm in A B 2097 V31PR0 LM 185 7 29 68 0 2 68 2097 V31PR2 LM 185 7 29 69 0 2 70...

Страница 34: ...8 IN023 for more information Table 33 Kinetix 5300 Dimensions 200V class Drives Cat No 400V class Drives Cat No Frame Size A mm in B mm in C mm in D mm in E mm in 2198 C1004 ERS 2198 C4004 ERS Frame 1 50 0 1 97 170 6 69 200 7 87 265 10 43 215 8 46 2198 C1007 ERS 2198 C4007 ERS 2198 C1015 ERS 2198 C4015 ERS Frame 2 55 0 2 16 225 8 86 265 10 43 2198 C1020 ERS 2198 C4020 ERS 2198 C2030 ERS 2198 C4030...

Страница 35: ...3 94 48 1 89 300 11 81 248 9 76 80 3 15 Dimensions are in mm in 2198 K53CK D15M Feedback Connector Kit Mounted on Kinetix 5300 Frame 2 Drive 2198 K53CK D15M Feedback Connector Kit Mounted on Kinetix 5300 Frame 3 Drive 2090 CFBM7DD CEAxxx Feedback Cable drive end connector 2090 CTFB MxDD Feedback Cable Clearance required for drive end cable connectors apply to all frame sizes Frame 3 clamping plate...

Страница 36: ...ut TLP A Bxxx xxx D Nikon 24 bit absolute high resolution multi turn and single turn 50 164 MPL A B15xxx V Ex7xAA MPL A B2xxx V Ex7xAA Hiperface absolute high resolution multi turn and single turn 50 164 20 65 6 MPL A B3xxx S Mx7xAA MPL A B4xxx S Mx7xAA MPL A B45xxx S Mx7xAA MPL A B5xxx S Mx7xAA MPL B6xxx S Mx7xAA MPL B8xxx S Mx7xAA MPL B9xxx S Mx7xAA 50 164 MPM A Bxxxx S M MPF A Bxxxx S M MPS A B...

Страница 37: ...a publication KNX TD004 the bill of materials BOM configuration tool within Motion Analyzer or ProposalWorks from Rockwell Automation Power Wiring Use these power wiring examples to assist you in comparing the power wiring for the Kinetix 350 servo drives and the Kinetix 5300 servo drives Kinetix 350 Power Wiring Diagrams This section contains examples of typical single phase and three phase facil...

Страница 38: ...ms This requirement means that the power system must use a center grounded wye secondary configuration for 400 480V AC mains Refer to Kinetix 350 EtherNet IP Indexing Servo Drives User Manual publication 2097 UM002 for leakage currents L3 L2 L1 IPD L3 L2 L1 E L3 L2 L1 L3 L2 L1 Transformer Delta Secondary Kinetix 350 Drives Three phase AC Input AC Line 1 Filter Bonded Cabinet Ground Bus Ground Grid...

Страница 39: ... voltage exceeds drive specifications A neutral must be connected when single phase drives are attached to a three phase isolating transformer secondary It is not necessary that all three phases be loaded with drives but each drive must have its power return via the neutral connection ATTENTION Failure to connect the neutral can result in supply voltage swings at the individual drives This conditi...

Страница 40: ...ingle axis EtherNet IP Servo Drives publication 2198 UM005 L1 L2 L3 L1 L2 L1 L2 L1 L2 IPD L1 N IPD L1 N IPD L1 N L1 L2 L1 L2 L1 L2 E E E IPD L1 L2 IPD L1 L2 IPD L1 L2 Bonded Cabinet Ground Bus Transformer WYE Secondary Ground Grid or Power Distribution Ground AC Line Filter AC Line Filter AC Line Filter Kinetix 350 Drives System A Single phase AC Input Grounded Neutral Grounded Neutral Kinetix 350...

Страница 41: ...st use center grounded wye secondary input power configurations L3 L2 L1 L3 L2 L1 L3 L2 L1 24 DC SH 24 SB SB S1 SC S2 2 1 Transformer Three phase Input VAC Phase Ground Transformer WYE Secondary Bonded Cabinet Ground Ground Grid or Power Distribution Ground Three phase AC Line Filter required for CE Kinetix 5300 Servo Drive top view Circuit Protection Connect to Ground Stud L2 L1 Neutral L3 L2 L1 ...

Страница 42: ...42 Rockwell Automation Publication 2198 RM005A EN P October 2020 Chapter 3 Dimensions Cables and Wiring Notes ...

Страница 43: ...L4xS safety controller with 1768 ENBT EtherNet IP communication module 1756 EN2T 1756 EN2TR and 1756 EN3TR module EtherNet IP network communication modules for use with ControlLogix 5570 and ControlLogix 5580 controllers Studio 5000 Environment or RSLogix 5000 Software RSLogix 5000 software version 20 or earlier and the Studio 5000 Logix Designer application version 21 or later are used to program...

Страница 44: ...ining the CompactLogix and ControlLogix controller families Rotary Servo Motors Kinetix MP Compatible rotary motors include 200V and 400V class Kinetix MPL MPM MPF and MPS servo motors Kinetix TLP Compatible rotary motors include 200V and 400V class Kinetix TLP servo motors Kinetix TL and TLY Compatible rotary motors include 200V class Kinetix TL and TLY servo motors Linear Actuators Kinetix MP an...

Страница 45: ...d accessories are used in a typical Kinetix 350 servo drive system Figure 21 Typical Kinetix 350 Drive Installation 2097 V3xxxx LM Kinetix 350 Drive 2097 Fx AC Line Filter optional equipment 2097 F1 Filter Shown Line Disconnect Device Input Fusing Three phase Input Power 24V DC Control Back up Power Supply optional equipment Motor Refer to Table 35 Bulletin 2090 Motor Feedback Cables Bulletin 2090...

Страница 46: ... Bradley L3 L2 L1 24 DC SH 24 SB SB S1 SC S2 MBRK W V U 1 10 1 2 MFB Single phase or Three phase Input Power Line Disconnect Device Circuit Protection 2097 Rxor 2198 Rxxxx Shunt Resistor optional component 2198 Cxxxx ERS Drive top view AC Input Power Bonded Cabinet Ground Bus Mains AC InputWired to Standard Input Connector 1606 XLxxx 24V DC Control Digital Inputs and Motor Brake Power customer sup...

Страница 47: ...e or Three phase Input Power Line Disconnect Device Circuit Protection 2097 Rxor 2198 Rxxx Shunt Resistor optional component 2198 Cxxxx ERS Drives top view AC Input Power Bonded Cabinet Ground Bus 2198 DB08 F or 2198 DBRxx F AC Line Filter is required for CE Shared 24V control power input 2198 H0x0 x x shared bus connection system for 24V bus sharing configurations Mains AC Input Wiring Connectors...

Страница 48: ...controllers The applications range from standalone systems to more complex systems with devices that are connected to the controller via an EtherNet IP network Refer to CompactLogix 5380 Compact GuardLogix 5380 and CompactLogix 5480 Controller Specifications Technical Data publication 5069 TD002 for more information on CompactLogix 5380 controllers 3 5 7 1 R W P 4 6 8 2 MOD NET OUTPUT A OUTPUT B 2...

Страница 49: ... drive connections Kinetix 5300 Servo Drive System 842E CM Integrated Motion Encoder 0 2 0 1734 AENTR Module Status Network Activity Network Status Point Bus Status System Power Field Power POINT I O Link 1 Activity Status Link 2 Activity Status 7 F9 8 9 1 2 3 4 5 6 0 F13 F10 F11 F12 F14 F15 F16 F1 F2 F3 F4 F5 F6 F7 F8 Esc MBRK W V U 1 10 1 2 MFB MBRK W V U 1 10 1 2 MFB MBRK W V U 1 10 1 2 MFB MBR...

Страница 50: ...on topology configurations 7 F9 8 9 1 2 3 4 5 6 0 F13 F10 F11 F12 F14 F15 F16 F1 F2 F3 F4 F5 F6 F7 F8 Esc MBRK W V U 1 10 1 2 MFB MBRK W V U 1 10 1 2 MFB MBRK W V U 1 10 1 2 MFB 1585J M8CBJM x Ethernet shielded Cable 1734 AENTR POINT I O EtherNet IP Adapter CompactLogix Controller Programming Network PanelView Plus 7 Display Terminal 1783 BMS Stratix 5700 Switch Kinetix 5300 Servo Drive System Com...

Страница 51: ...unt resistor available Yes Yes Supports Sourcing I O 1 1 Refer to Replacement Considerations Figure 1 Figure 4 for more information Yes No Supports Sinking I O 1 Yes Yes Hardwired Safe Torque Off Yes Yes Dedicated Auxiliary feedback encoder connector No Yes Hardware overtravel limits Yes Yes Multiple assignments for inputs No Yes Registration latch capture position No Yes Holding brake support Yes...

Страница 52: ...52 Rockwell Automation Publication 2198 RM005A EN P October 2020 Kinetix 350 to Kinetix 5300 Servo Drive Migration Guide Notes ...

Страница 53: ...Rockwell Automation Publication 2198 RM005A EN P October 2020 53 ...

Страница 54: ...number for your country rok auto phonesupport Literature Library Find installation instructions manuals brochures and technical data publications rok auto literature Product Compatibility and Download Center PCDC Download firmware associated files such as AOP EDS and DTM and access product release notes rok auto pcdc At the end of life this equipment should be collected separately from any unsorte...

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