6
FINAL ASSEMBLY
fishwire pre-installed through its length. Position the
tongue near the center of the main bed and securely
connect the fishwire to the wiring harness on the main
bed.
The tongue marker light wire protrudes through a
slot in the top of the tongue, near the coupler. Pull the
wire harness through the tongue, being careful not to
entangle the marker light wire. Leave some slack in the
harness for maneuvering.
Now, push the marker light wire through the slot in
the tongue, and connect it to the mating bullet connec-
tor.
Insert the widest part of the tongue through the
notch on the bottom of the bed and raise the tongue
up until it fully engages the center channel. Now, push
the tongue straight back, while pulling the excess wiring
harness through the tongue.
Open both storage compartment doors and insert the
1" x 4" bushing into the center channel and tongue.
Now, insert the ½" x 5½" bolt through the bushing
and secure with a lock nut. Be sure to use a flat washer
under the bolt head and nut.
9.
Attach the stabilizer bars — Attach both stabilizer
bars to the tongue with a ½" x 5" bolt, washers, and
continued on next page
Figure 3
Now that the axles and ramps have been assembled,
install the fenders, tires, tongue and stabilizer bars…
6.
Install the fenders — Position one of the fenders
onto the five bolts protruding from the back side of the
hub assembly. Install the flat washers. Now, secure
the fender to the axle assembly using the washers
and nuts, as shown in Figure 3. Plug the fender wiring
harness into the main wiring harness. Repeat on the
opposite side.
7.
Install the tires — Install the tire and wheel assem-
blies on both the driver’s and passenger’s side. Finger-
tighten all lug nuts for now. Remove the wooden blocks
or stands — the tires will now support the tow dolly.
Do not pinch, crush, cut or otherwise damage
the wiring harness while positioning the tongue. If
the harness is damaged, the tow dolly brake, turn
signal and marker lights will not function.
Drivers behind the tow dolly will not be alerted
by turn signals or brake lights, which may cause
a traffic accident, resulting in property damage,
personal injury or even death.
8.
Install the trailer tongue — The trailer tongue has a
